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Old Nov 8, 2009 | 07:33 PM
  #1  
john fin's Avatar
john fin
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Welding question

What is the procedure for finishing a sheet metal butt weld. The picture is of a tig weld. Do I have to tig it on both sides and then grid one side down. Seems like if I grind down one side of a single side weld it would be a weak joint.
 
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Old Nov 8, 2009 | 07:54 PM
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Ohio Ford Farm's Avatar
Ohio Ford Farm
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From: Madison Ohio
Looks like your patch is a little small? How strong of a joint does this need to be? If its body and no real load I would say welding one side and grinding should be fine. If your holding up your seat or need a stronger patch then weld both sides.

Looks like a floor patch but its too close for me to tell. Maybe if we could see the whole picture ( area here ) and understand whats getting patched ware I could give ya a better idea.
 
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Old Nov 8, 2009 | 09:07 PM
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I agree. The weld penetrates through the gap in a butt-weld, so it's like its welded from both sides (as long as it was hot enough - whuch it generally looks to be). You just "dress" the side you can see.

I am guessing you are going to cut out the other holes and add more patches? This will add to the strength overall.
 
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Old Nov 9, 2009 | 07:49 AM
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Weld

That is a running board on a 49' F2. The other side looks better and there is penetration but there is a seam(line). I think I could spend the rest of my life grinding it down. How do people weld half quarters down the side of the car. I would think this could be a nightmare.
 
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Old Nov 9, 2009 | 11:27 AM
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How do people weld half quarters down the side of the car.
Spot weld first then mig is what I do .
 
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Old Nov 9, 2009 | 09:50 PM
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Try grinding with the edge of a cut-off wheel or thin grinding wheel on your 4-5inch angle grinder. A little here, a little there to keep the heat from concentrating. Once you have most if it close to the metal, switch to a 36 or 40 grit disc to smooth it out. Then fill it.
 
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