What do you think?
WB
Oh and welcome, it will come at you fast so get a pen and paper or word document ready.
Welcome to FTE and the IDI diesel forum.
I think the first thing you need to check are how many glow plugs are burnt out.
Fast test,
To check the glow plugs, use an automotive test light.
Clip the ground clip on a positive battery terminal and touch the tip to the negative terminal to make sure you have a good connection.
Now remove the connector from a glow plug.
Touch the tip of the testor to the glow plug terminal, if the light lights the glow plug is good, if it does not light the glow plug needs replaced.
Continue till you check them all this way.
Better test,
A friend posted this way back when..........
If you have 2 or more bad GPs, the controller may not cycle at all.
Two problems that occur with the solid state ( 1987 to 1994 IDI engines ) GP systems. If a GP burns out ( circuit resistance goes up ), the controller cycles the GPs at a faster rate which doesn't let them get to max operating temp. If 2 or more GPs fail, the controller may not cycle the GPs at all ( very rapid or no clicking heard ). When you check the GPs, use an ohmmeter. A high resistance ( not necessarily burned out ) GP can cause circuit resistance to go up and the controller will then cycle the GPs too fast. You probably will not find this problem with a test light. Resistance spec for GPs = .5 to 1 ohm cold. Second problem. A poor controller ground ( black wire attached to valve cover stud ) will cause the controller to leave the GPs on longer, often damaging or failing them. If you are having mulitple GP failures, I would check closely the controller ground. Now the confusing part. Bad ground --> longer GP on time ( slower cycling ). Burned out GPs --> faster cycling If you have both situations, it may appear that the controller is cycling the GPs at the proper rate. Bad ground slows it up while the burned GPs speed it up ---> normal cycling. The system acts/sounds like it's working normally, but you have a hard starting concern.
By........DieselDon
Glow plug torque is 12 ft lbs, I always use antisieze on the threads.



