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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Stinky Cab

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Old Sep 2, 2009 | 10:05 AM
  #1  
036liter's Avatar
036liter
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Junior User
Joined: Sep 2009
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From: Baltimore, Ohio
Stinky Cab

Hey , new to the site. I have a question, i just bought a early modal 03 F250 with the 6.0 liter in it. I have had no problems with but one when i stop at a light or just sit i get a smell of diesel in the cab it's coming out of the vents, when the fan for the heater is off i don't get the smell but when its on i do. whats going on? Has anyone ever herd of this or is just common? Exhaust leak or what? Inlighten me please. Thanks.
 
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Old Sep 2, 2009 | 10:20 AM
  #2  
brickie's Avatar
brickie
Cargo Master
Joined: Mar 2007
Posts: 3,103
Likes: 32
From: AB/BC
Exhaust Smell in Cab:
If an exhaust smell is present in the cab, inspect for leaks at the exhaust manifolds. Ford's procedure calls for warming up the truck to operating temperature, then shutting off the engine, remove the EBP sensor and use a smoke machine to feed smoke into the exhaust system. Inspect each exhaust port, manifold flange and Y-pipe joint for smoke leakage. I find using a length of hose as a stethyscope while the engine is running works well to pinpoint exhaust leaks. If a leak is found at the exhaust manifold, replace only the manifold gasket that is leaking(I think this should read INSTALL a gasket, since originally there are no gaskets at the manifolds). Gasket P/N 5C4Z-9448-A.
TSB 05-13-9.

Cylinder Head Revision:
 
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Old Sep 2, 2009 | 10:44 AM
  #3  
036liter's Avatar
036liter
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From: Baltimore, Ohio
Stinky Cab

Thanks for the info i will check at those spots. Thanks.
 
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Old Sep 2, 2009 | 11:27 AM
  #4  
loubell's Avatar
loubell
Mountain Pass
Joined: Sep 2005
Posts: 237
Likes: 6
When mine did this it was a cracked Y-pipe, replaced under waranty.

Probably due to somebody on vacation loaded up with his truck camper and car hauler, racing his friend up Monarch pass in CO before he had a EGT gage installed.
 
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Old Sep 2, 2009 | 11:34 AM
  #5  
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036liter
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From: Baltimore, Ohio
I'll check it out. If it's cracked can it be welded? Thanks.
 
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