4x4 question
I have a 76 F150 4x4 and I am not really sure about the 4x4 system. I know you have to turn the hubs to lock, to lock them in, but I am not sure about the shifting into 4wd. All the other systems I have seen before have a 4HI, 4LO and 2wd, but mine only has 4HI and 4LO. What is the deal? How does it work? Am I always in 4HI because it does not feel like it or does it engage 4HI when the hubs are locked and 2wd when unlocked?
Thanks guys!!
DO you know what kind of transfer case you actually have?
I ask this because if you habe locking hubs, then this might be a case that has been converted to part time.
That being said, many companies made conversion kits, and some included a new shifter with a shift ****. Some did not. Sounds as though a PO did some changing and did not let you know.
I would unlock the hubs and try to figure the pattern of the shifter. Its full pattern and not what the shift **** tells you, because the shift **** is wrong.
My hunch tells me that you have a converted 203 and just dont know how to shift it.
I would put the truck in neutral, block the tires, unlock the front hubs, maybe even raise the rear tires off of the ground and shift the case by moving the lever. AFter each selection, I would turn the driveshafts to see what happens. With the truck in neutral, you should be acle to turn the front and rear. With the truck in park, or in gear you will not be able to turn either of them unless the case is in neutral. If the front shaft will turn by hand, then you have found 2wd. Shift until you can get a good feel for what is going on, then start the truck, take the blocks out, and try it with the vehicle moving.
You will only be able to do any of this once you find out exactly how the shifter moves.
Some Mile Marker shifters used a "J" pattern and you had to push the lever down towards the floor to get it to shift past the saftey detent in the lower part of the "J" pattern.
Can you take any pics of you case?
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This case would have had a differential in the output section of the transfer case (thats the giant housing on the back side of the case)
Here is a 205 so you can compare:

So we have established that your truck has locking hubs, so we have to assume that it has been converted to part time. This means that you no longer have the "loc" functions, since the conversion locks the differential in the transfer case.
You will now have a 2wd which differs form the original design.
There is much to now about the maintenance and upkeep of a converted 203. Many folks ruini the 203 because if improper lubrications and lack of maintenance.
Try this link for some reading and it should clear up your shifter issues as well.
http://www.off-road.com/trucks4x4/ar....jsp?id=199953
I also might add that it appears that your shifter is rather low. It should stick up quite a ways further than that. Perhaps you have an improperly mounted shifter or that carpet is messed up, or the body lift is preventing you from shifting the shifter into certain positions.
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So with the side view does the shifter look short still?
Also, while I am in the are, how do I find out what diffs and trans I have so I can get the right lub for them. I figure I probably need to change all of them before I put too many miles on the truck.
THanks for all the help!!
Factory full time trucks do not have any locking hubs, they have a front axle that is engaged all of the time.
You stated that you have locking front hubs. Assuming a dial that reads "free" and "lock".
Since you have these locking hubs it is safe to assume that either the previous owner listakingly installed them, or installed them as part of a kit to convert to "part time".
If the conversion has been performed, the transfer case shift **** is no longer valid, as you no longer have any of the "LOC" positions any longer.
Now, if your shifter only has two detents, and the two selections are 4hi and 4lo, then I guess there is a posibility that the PO rigged the shifter to only function the low and hi range and has left it in the LOC mode and the case is completely stock.
Maybe you can take a pic of the linkages on the left side of the transfer case.
You should have two rods that attach to the shifter and the transfer case itself.
I know this is all a little confusing, but there are a few variables with the Np203 transfer case that makes this a rather unique case. It could go either way, full time or part time, and it may or may not have the 2wd only option. We can get into that a little later, but lets see if we can help identify whether or not you have a stock case or a converted one.
Does the shifter move at all like that pattern on the shift ****? That funny "J" formation, can you shift it through out that pattern?
The shifter does not look short from the side. It looks just fine.
Regardless of which "diffs" you have, you will be running gear oil in the front and rear axles. If you have a limited slip in either, that axle will require friction modifier. You can get away with straight 90W gear oil in either case.
If you have an automatic trans, then you will need automatic transmission fluid. Look at your dipstick and read what it recommends.
If you have a 4 speed, then you can run the same gear oil that you use in the front and rear axles.
Your Np203 transfer case cant run this type of oil It is too thick to use in the 203 and will ruin the case eventually. The suggestion is 50W oil, but this is often difficult to find, so 40W will work.
Most of this was in the link.
I will get somes of the linkage tonight.
I read throught the link info and kinda got confused, but it is great info. Thanks again for taking all the time, I am always worked with FWD 4 bangers so this is all new...
Verify this by making the transfer case selections and turning the front driveshaft by hand. Converted case will allow you to turn it and a non-converted one will not.
Be careful when you verify this that you do not just have the case in neutral, and that you block the tires.


