Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

rear diff cover leak!

Thread Tools
 
Search this Thread
 
Old Aug 10, 2009 | 08:23 PM
  #1  
kupiec20's Avatar
kupiec20
Thread Starter
|
Fleet Mechanic
15 Year Member
Photogenic
Photoriffic
Joined: Nov 2007
Posts: 1,263
Likes: 11
From: DARTMOUTH MA
rear diff cover leak!

ive replaced the diff cover twice inthe past 2 years because it was leaking from the sides. is there any way to use a gasket for this cover or can you make your own. its just wet all around the cover! how do i stop it from leaking?
 
Reply
Old Aug 10, 2009 | 09:04 PM
  #2  
Epd444's Avatar
Epd444
Elder User
Joined: Jun 2006
Posts: 750
Likes: 1
Just use some silicone/RTV when you put the cover on, should have no problems.
I don't think they make a gasket, I think all they use is silicone
 
Reply
Old Aug 10, 2009 | 09:06 PM
  #3  
ford390gashog's Avatar
ford390gashog
Fleet Owner
20 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2004
Posts: 26,007
Likes: 575
From: Brentwood,CA
Club FTE Gold Member
Make sure your vent is clean and not plugged.If it is plugged you will be pushing oil out of the cover.
 
Reply
Old Aug 10, 2009 | 09:24 PM
  #4  
pjwoolw's Avatar
pjwoolw
Postmaster
Joined: Nov 2005
Posts: 3,168
Likes: 10
From: San Ramon Ca.
Club FTE Silver Member

Gasket are available. Clean well. Make sure the cover is flat. Use Gascasinch gasket stuff. As stated above make sure your vent and hose aren't clogged. If you haven't yet, replace the hose. I use a small fuel filter instead of the provided auto-clog vent.
 
Reply
Old Aug 10, 2009 | 09:43 PM
  #5  
JAFO1's Avatar
JAFO1
Senior User
Joined: Apr 2008
Posts: 153
Likes: 0
From: Roanoke, TX
Originally Posted by pjwoolw
If you haven't yet, replace the hose. I use a small fuel filter instead of the provided auto-clog vent.
Good Idea, I'll try that.
And as far as the diff goes, when I did mine a little while back, I just used red RTV, and no gasket. No leaks or weeps, yet.
 
Reply
Old Aug 11, 2009 | 02:02 AM
  #6  
kupiec20's Avatar
kupiec20
Thread Starter
|
Fleet Mechanic
15 Year Member
Photogenic
Photoriffic
Joined: Nov 2007
Posts: 1,263
Likes: 11
From: DARTMOUTH MA
vent and hose is located where, and how do i know if its clogged or needs to be replaced?
 
Reply
Old Aug 11, 2009 | 02:55 AM
  #7  
JAFO1's Avatar
JAFO1
Senior User
Joined: Apr 2008
Posts: 153
Likes: 0
From: Roanoke, TX
Vent comes out of the top of the pumpkin, and clips to the bed, or somewhere up out of the way. My clip is broken so it is just zip tied up out of the way. I found out the hard way the clip was broken when I parked the right side up on a curb and gear oil leaked out the vent tube. Just take the vent tube off and blow it out to see if there are any clogs.
 
Reply
Old Aug 11, 2009 | 03:26 AM
  #8  
kupiec20's Avatar
kupiec20
Thread Starter
|
Fleet Mechanic
15 Year Member
Photogenic
Photoriffic
Joined: Nov 2007
Posts: 1,263
Likes: 11
From: DARTMOUTH MA
i'll try it thanks
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Aug 11, 2009 | 03:47 AM
  #9  
Copedawg's Avatar
Copedawg
Lead Driver
Joined: Aug 2006
Posts: 5,259
Likes: 17
From: Gambrills
Club FTE Silver Member

DITTO-All of the above. Also be sure the cover straight, is there evidence of prying on it? Also, change over a friends house, mess up his driveway not yours lol.
 
Reply
Old Aug 11, 2009 | 04:45 AM
  #10  
JAFO1's Avatar
JAFO1
Senior User
Joined: Apr 2008
Posts: 153
Likes: 0
From: Roanoke, TX
Originally Posted by Copedawg
...Also, change over a friends house, mess up his driveway not yours lol.
It's not that bad, regular oil pan works fine. Just remember to adjust for windage! But it does stink!
 
Reply
Old Aug 11, 2009 | 04:56 AM
  #11  
Copedawg's Avatar
Copedawg
Lead Driver
Joined: Aug 2006
Posts: 5,259
Likes: 17
From: Gambrills
Club FTE Silver Member

Very true! If you don't do it often (train) it is hard to predict the trajectory and harder to track with windage. An old blanket helps, Ryder U-Haul. The additive really smells bad and it is a pain to fill up w/o proper equipment.
 
Reply
Old Aug 11, 2009 | 07:12 AM
  #12  
Brown Falcon's Avatar
Brown Falcon
Hotshot
Joined: Jul 2008
Posts: 11,231
Likes: 130
From: Thomasville, GA
I used a gasket on mine with a small bead of silicone on each side. No leaks at all. If you use silicone let it set up and dry for a while before you fill the diff back up.

You might also have a warped or bent diff cover. If that's the case new ones can be found pretty cheap. You can even grab one from a '08 truck if you want! (In the rear anyways)
 
Reply
Old Aug 11, 2009 | 07:50 AM
  #13  
kupiec20's Avatar
kupiec20
Thread Starter
|
Fleet Mechanic
15 Year Member
Photogenic
Photoriffic
Joined: Nov 2007
Posts: 1,263
Likes: 11
From: DARTMOUTH MA
i located the hose coming off the axle, is this the hose?
if so it wasnt clogged but the end of the hose that goes on the axle had a chack in it and really wasnt really on. could the solid piece on the axle be clogged? if so what next?
 
Reply
Old Aug 11, 2009 | 08:05 AM
  #14  
Cuda_jim's Avatar
Cuda_jim
Post Fiend
Joined: Oct 2003
Posts: 5,903
Likes: 1
From: MICHIGAN
The rubber hose is attached to the brake line tee. Is that the one you are asking about? Use a piece of wire to poke through the connector into the axle tube. If it goes in a couple inches the vent is clear. BTW: you can fill the diff through the RABS sensor hole on the top of the housing. Much less messy.
 
Reply
Old Aug 11, 2009 | 08:52 AM
  #15  
JAFO1's Avatar
JAFO1
Senior User
Joined: Apr 2008
Posts: 153
Likes: 0
From: Roanoke, TX
OOPS! I got the front and rear vent locations mixed up. The front D60 is on the top of the pumpkin, or at about 11 o'clock, and the rear Sterling is on the axle tube. Right where Jim said it is. Sorry for any confusion. RBAS, is that also the VSS sensor? That looks like it would be an easy way to fill. Just pop the sensor out and fill till you get a little seepage out of the fill hole.
 
Reply



All times are GMT -5. The time now is 10:35 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE