Engine dies when I turn on headlights
My carb worries seem to be behind me. She appears to be running strong and is driveable again (hurray!). In any event, I ordered a rebuilt Autolite 1101A for a 65/66 I-6 from RockAuto yesterday, just to be sure.
The manual says that to fine tune the mixture and idle speed the alternator must be active and so to turn on the headlights. When I do the engine cuts out. I just tried this and before she spun all the way down I turned the switch back off and she sprang right back to life.
Question: Is this a classic symptom of some documented defect in a component like the regulator or alternator or is the wiring/switch the most likely suspect?
Thanks.
Does it just cut out? - That's an electrical problem, disconnected wire, miswire or short.
Was it fully warm? The manual says to let it run 30 minutes before fine tuning the idle speed (and turn on the headlights). No it wasn't run for 30 minutes, but for 10 and a taken for trip a round the block. No indication that it wanted to stall.
It doesn't mess around when the lights are turned on. It cuts out really fast. No chuggin', belching, gasping, just done.
Thanks for the opinions.
My carb worries seem to be behind me. She appears to be running strong and is driveable again (hurray!). In any event, I ordered a rebuilt Autolite 1101A for a 65/66 I-6 from RockAuto yesterday, just to be sure.
The manual says that to fine tune the mixture and idle speed the alternator must be active and so to turn on the headlights. When I do the engine cuts out. I just tried this and before she spun all the way down I turned the switch back off and she sprang right back to life.
Question: Is this a classic symptom of some documented defect in a component like the regulator or alternator or is the wiring/switch the most likely suspect?
Thanks.
Clean the grounds, check the alternator output. If that is OK then take a pair of jumper cables.(fprget red and black for now) connect one lead from either cable to the neg on the battery, then connect the other end of one to the engine,and the one left to the bumper... try it then. My first impression is you have no ground strap some ware.
you should have straps going... 1from batt to body- 1 from body to frame-1 from frame to engine. and dont forget the neg pn the batt on the block.
IMO, it doesnt sound like a carb issue at all...also...when you turn on the lights...what does the alt gauge do?? Or if it only has a light, does it come on and stay on until you increase engine speed...if so, idle could be low as well as the electrical stuff mentioned above...If you need a regulator, let me know as Ive got lots of them.
- cs65
I notice that the rpm drops on mine slightly when I turn on the headlights. My harness has seen much better days, too.
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When I rebuilt the carb I took the manifolds off and swapped in a newer OEM exhaust manifold. It had a D0 (1970) part code to replace the C5 coded original that was cracked to pieces, litterally. The later model is a heavier casting and to get it on I had to remove the alternator bracket. The bracket and alternator went back in fine once the manifold was in place, but the bracket was too confining to slip the manifold in behind without removing it.
I photographed the wiring on the back of the alternator before removing it and was certain I got everything back in the right spot, but I'll be double checking that too. The wires and boots were in surprisingly good shape.
As far as the ALT light (no guage in this slick) I just went and tried two things. First I turned the lights on without starting the motor to be sure they worked at all. They did. Started it up, let it idle for about 1 minute. Pulled the switch, lights went on, engine kept running, could barely tell a difference in the idle speed/engine rumble. So it's fixed with me doing nothing...I doubt it. If there's one thing I can't stand (and let's face it, there's plenty of things I can't stand, but this one's high on my list): intermittent problems.
Nonetheless...I'm going for I ride.
Thanks.
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Do not assume it's fixed.
Take the advise previously posted. Check and clean all ground areas. Make sure all ground straps are there and in good condition. If it went out once it will do it again. Drive during day with lights on to monitor it. You don't want to try it while far away from home at night.

Hope this helps!








