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Thoughts on zinc levels

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Old Aug 4, 2009 | 11:29 PM
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Thoughts on zinc levels

Well,I have been doing alot of research on motor oils in the past 3 weeks and it was not an easy task to find a motor oil compatible with the older powerplants especially the flat tappets.I am rebuilding my 428 but going with a full roller motor and probably spending 9 large in parts and machine work.as far as I can tell only 2 oils that I have researched meet the specs and they make lubricants for buildup to run in to street strip use.I use Royal Purple now and I will probably use the whole range from assembly lube to break in oil to regular motor oil.I have seen a noticeable difference in the way the engine runs,it runs much better.
I have also talked to the people at Joe Gibbs racing oils and they also make a full spectrum petroleum product specifically engineered to running these archaic powerplants.Anybody else out there use these products?Any other recommendations for flat tappet cam lubricants?My personal experience is to use products from one manufacturer to avoid "additive clash".I have always been very religious about sticking with one type of lubricant manufacturer for the life of the vehicle.On a side note,I noticed that Castrol is a sponsor of this board but that motor oil would be detrimental to at least 50% of these vehicles on this board and probably better than 95% of the vehicles on this particular forum.I hope I am not out of line by saying this and if I am I guess the thread can be deleted.I used Castrol for years but now I have a cam problem and have switched to Royal Purple hopefully to make the plant last just long enough till the 428 is ready.If I am out of line I am sorry.
 
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Old Aug 4, 2009 | 11:50 PM
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So what do you want to know on zinc levels are you looking for more or less or what, If you are looking for more a cheap way to do it rather then using a racing synth oil is to use a turbo deisel oil as more zinc is used in a deisel engine

After working in parts for a while a lot of people have told me that they love it but if you have a leak anywhere the oil will come out for sure
 
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Old Aug 4, 2009 | 11:59 PM
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When it comes to lubricants I wont skimp and money is not an object.But,what works?I walked into my local auto parts store the other day and NO oils in the store would be sufficient for a flat tappet cam.I would like to know if there are other products out there that others have experience with that meet the lubrication requirements of the older engines.I am not a big proponent of additives to make up for the reduced zinc levels although I have tested 2 additives extensively(tufoil and lucas)but this was prior to the zinc problem.
 
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Old Aug 5, 2009 | 12:06 AM
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In your post you said you were going with a full roller cam? So then don't even worry about it. Also if you are running API rated Royal Purple it too has reduced zinc levels. Most of use just use a diesel rated oil where the ZDDP is still high enough.
 
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Old Aug 5, 2009 | 12:21 AM
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Shells Rotella T zinc levels are 1,200ppm though it's been higher in the past (thanks EPA) i would think anything over 1,200ppm would be more than adequate for a flat tappet cam engine without requiring an additional zinc additive. Schaeffer's, Brad Penn, Royal Purple and Amsoil are all known to have sufficient zinc levels as well (1,000-1,500ppm).
 
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Old Aug 5, 2009 | 01:19 AM
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All I was saying for the coast of doing an oil change with royal purple and still need an additive you could do an oil change with a diesel oil and have enough for some spare quarts and a 6 pack
 
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Old Aug 5, 2009 | 01:27 AM
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I use cheap 10-40 oil in my truck with no issues and a flat tappet cam.
 
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Old Aug 5, 2009 | 02:40 AM
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If it is a full roller motor you shouldn't need the zinc, so run what ever you want. I got tired of caring so I am upgrading to a roller cam then my motor will be a full roller too. Mabey I will run some kind of fancy synthetic that wasn't possible before haven't decided yet.
-Johnboy
 
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Old Aug 5, 2009 | 08:33 AM
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on a roller motor, zinc doesn't matter.

on a flat tappet motor I use Valvoline racing oil and Comp Cams break in lube for the break in period. The valvoline has a high zinc content.

After break in of a flat tappet I just use 'regular' 10w40.

Now, if you are spending 9 large on your motor can we assume that you are planning on racing this vehicle? If so then Valvoline racing oil, Royal Purple, Joe Gibbs, etc., makes sense.
 
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Old Aug 5, 2009 | 08:33 AM
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on a roller motor, zinc doesn't matter.

on a flat tappet motor I use Valvoline racing oil and Comp Cams break in lube for the break in period. The valvoline has a high zinc content.

After break in of a flat tappet I just use 'regular' 10w40.

Now, if you are spending 9 large on your motor can we assume that you are planning on racing this vehicle? If so then Valvoline racing oil, Royal Purple, Joe Gibbs, etc., makes sense.
 
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Old Aug 5, 2009 | 05:09 PM
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I second Montana highboy.
I use Rotella T also, it's high in zinc and easy to find.
It is rated at 15W40, so I don't know how well it would work in the winter.
I would imagine that start ups in extreme cold be a little rough on the engine.

Mine's parked all winter because of the salty roads, so it's not an issue for me.
Murph.
 
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Old Aug 5, 2009 | 05:37 PM
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Originally Posted by alex211
I use cheap 10-40 oil in my truck with no issues and a flat tappet cam.
see bolded paragraphs.

All text taken from zddplus.com

sorry its long, but figured folks may want to read it.


As part of an effort to reduce vehicle emissions, the U.S. EPA offers vehicle manufacturers "credits" for early implementation as well as penalties for violation of emission reduction standards. The EPA's program called for 100,000-mile catalytic converter life by 2004, 120,000 miles by 2007, and 150,000 miles by 2009. To achieve these goals, automotive manufacturers have pressured their oil suppliers to remove substances from motor oils that would shorten the service life, including the proven EP (extreme pressure) additive ZDDP (zinc dialkyldithiophosphate). Zinc and phosphorus from the ZDDP can be present in small amounts in the exhaust gas of an engine depending on the amount of oil which is consumed in combustion. These elements can coat the catalyst reducing the amount of catalyst exposed to the exhaust gases, ultimately increasing emissions at the tailpipe. As a result of the EPA mandate, the ZDDP level in engine oils has been declining since the mid-1990s, roughly coinciding with the implementation of OBDII.

ZDDP has been an important additive to engine oils for over 70 years, and has an excellent track record at protecting the sliding metal-to-metal cam lifter interface. Historically, ZDDP has been added to oils in amounts resulting in approximately 0.15% phosphorus, and 0.18% zinc. ZDDP protects by creating a film on cams and flat lifter contact points in response to the extreme pressure and heat at the contact point. The film of zinc and phosphorus compounds provides a sacrificial wear surface protecting the base metal of the cam and lifter from wear. In the course of normal service, this conversion of ZDDP to zinc and phosphorus compounds depletes the ZDDP level in the oil. Studies show that depending on the specific engine and severity of duty, after 2000-4000 miles of operation, the level of ZDDP can drop below that considered adequate to provide wear protection to the cam and lifters.

According to the SAE Tech Bulletin # 770087 [1] , operation of a flat tappet engine without adequate EP additives such as ZDDP quickly leads to lifter foot scuffing and cam lobe wear. Camshafts are typically only surface hardened leaving the core ductile for strength. According to the SAE Bulletin, once cam lobe wear reaches 0.0002, "subsequent wear is usually rapid and catastrophic." Two ten-thousandths of an inch is one fifth the thickness of an average human hair.

In order to make engines last in the absence of ZDDP, virtually all IC (internal combustion) engines designed in the last ten years utilize roller lifters. Today, ZDDP has been removed from practically all automotive engine oils, rendering them unsuitable for use with older engines with non-roller lifters.


Why is it being removed? <>


Because contemporary engines with roller bearings no longer require the additional protection of Zinc and Phosphorus. Not true for classic cars, tractors, muscle cars, etc. Also removing the Zinc and Phosphorus from motor oil increases the life of the catalytic converter. But classic cars, tractors, etc., don’t have cats! Also, as part of its ongoing effort to reduce vehicle emissions, the EPA has mandated that emission systems must have a service life exceeding 120,000 miles. To achieve this, automotive manufacturers have required oil suppliers to remove additive packages from motor oils that could reduce emissions compliance.

ZDDPlus™ is the ONLY EP (Extreme Pressure) component which re-establishes the ZDDP levels that our classic car engines were designed for, while allowing the car owner to use the base oil of their choice. While some off-the-shelf additives may have some ZDDP, the amount per bottle is small, and when enough is used to get the proper concentration of ZDDP, there is a quart or more of unspecified oil that comes along with it. This dilution of 20% of your oil with an unspecified oil also means that there is 20% less of the proper additive package. The chart below compares the amount of ZDDP in ZDDPlus™ <>to GM EOS, an additive which claims to provide ZDDP based wear protection.<>



[1] Pless, Loren G., and Rodgers, John J., ‘Cam and Lifter Wear as Affected by Engine Oil ZDP Concentration and Type’, SAE pub 770087, 4 (1977)

F Read the Tech Brief for more information


What's In Our Oil ?


As lubrication technology improves, so does the base oil used in the manufacture of engine oils. Oils are also changed and updated in response to advancements in engine technology.

Modern engine oil is a precise mix of a base oil with additives totaling almost 10% of the oil by volume. Pound for pound these additives are each more expensive than the base oil, and oil companies are in business to make a profit. Common sense says that these additives are there with Modern engine oil is a multi-purpose fluid in an engine, carrying the heat away from hot spots and releasing it in the sump as well as providing lubrication to critical areas which need protection against wear. Different additives are put in the oil in order to address the needs of each specific engine system that is supplied with oil:



The crankshaft and connecting rod bearings discharge oil into the spinning reciprocating assembly, and an anti-foaming additive keeps the oil from turning into foam.

The heat developed on high-pressure contact areas can exceed the breakdown temperature rating of the base stock, so heat stabilizers are added in order to fight viscosity breakdown and ashing.

In a multi-viscosity oil, the multi-viscosity characteristic is established by an additive.

Acids and byproducts of combustion are neutralized by another additive.

A dispersant additive helps keep combustion particulates from clumping.

Detergents are added to lower the surface tension to a specific value to help keep contaminants in suspension and off of the metal engine parts. Some detergents also interact with the EP additive to gain an additional level of wear protection.

The sliding cam-to-cam-follower interface in a non-roller lifter engine requires a special EP additive, which has historically been the ZDDP that is now reduced in all API rated automotive oils.





ZDDPlus™ contains the proper amount of ZDDP to give at least 0.18% zinc and 0.13% phosphorus level when a single 4 oz. bottle is added to a normal 5-quart oil change. This level of zinc and phosphorus is the level designed into pre-OBDII oils. Using ZDDPlus™ affords you total control over the characteristics of the oil in the engine by allowing you to use the full 5 quarts of a high-grade automotive oil of your choice.
F Read the Tech Brief (Page 3) for more information



What about off-the-shelf additives and supplements?

API oils have always been more than adequate for the engines designed when the oil was current. The use of current API grade oils has always been adequate to satisfy car manufacturer's requirements and warranty demands. Historically, with few exceptions, newer API grades have superseded the performance of their predecessors. The removal of ZDDP has resulted in a clear change to that philosophy. It has never been necessary or desirable to include additives or supplements to any API rated oil to meet car manufacturer's specifications or warranty requirements. In virtually all cases, off-the-shelf additives amount to little more than automotive snake oil. Current additive technology has yet to develop an EP anti-wear agent as effective as ZDDP. Consequently, if these additives actually had adequate levels of ZDDP, they would be incompatible with modern engines and void manufacturer's warranties.
Due to this unprecedented turn of events in emissions requirements, ZDDPlus™ should not be confused with an off-the-shelf additives. ZDDPlus™ should be considered a replacement for a missing oil component critical for older cars.


Current additive technology has yet to develop an EP anti-wear agent as effective as ZDDP.

Why Add ZDDPlus™ ?


ZDDPlus™ is not a typical oil additive. By adding a small 4 ounce bottle of ZDDPlus™ at every oil change, an adequate amount of Zinc and Phosphorus will continue to protect your classic engine.

ZDDPlus™ simply maintains the Zinc and Phosphorus
that has recently been removed.


Why Can't We Use Diesel CI/CJ-4 Rated Oils?


There are some diesel engine rated oils on the market which may still have some ZDDP in them. There are problems associated with using these oils in a normal gasoline engine which can become severe in a high-performance gasoline engine. One issue is the high amount of detergent additive, and another is the high viscosity.

High detergent oil has a lower surface tension and lower shear pressure rating which can cause higher bearing wear in gas engines. A diesel engine needs oil with very high detergent capabilities in order to hold the large amount of combustion byproducts in suspension, but it is not optimized for a gasoline engine. The bearing journal size-to-displacement ratio on a gasoline engine is designed around the use of a lower detergent oil and relies on a high-shear rating to the oil.

The other problem with high detergent oil is that it actually reduces the friction reduction that the ZDDP affords, especially in a high-performance, high valve spring pressure engine.

The viscosity rating of most diesel rated oils is higher than optimum for our higher revving gasoline engines, and can cause oil starvation in bearings at high rpms.
F Read the Tech Brief for more information


Why Can't We Use Racing Oils?


There are some racing oils which maintain a level of ZDDP. Racing oils are optimized for short term severe duty, in contrast to an oil that has been designed for day in, day out street operation. The additive package in a racing oil does not have the same detergent characteristics which are designed into extended service oils. As a result, racing oils may not have the capability of neutralizing acids and keeping contaminants in suspension. Also, the breadth of choice of viscosity, so important to correct street engine operation over a broad temperature range, is not available in racing oils.

By using ZDDPlus™ in addition to a modern high-quality oil of the proper viscosity for your gasoline engine, the correct EP lubrication level is established, and the oil characteristics remain optimized for your engine.r engine.


What is ZDDPlus™ ?


ZDDPlus™ is an oil supplement that contains very high concentrations of the well-known additive ZDDP (Zinc Dialkyl Dithiophosphate), which has been the primary EP (extreme pressure) ingredient in all quality motor oils for over 70 years. However, beginning in the late 1980s, the concentration has been greatly reduced as newer oil classifications have come on the market.
F Read the Tech Brief for more information

Why do I need ZDDP?


The EPA has put stricter emission requirements on new cars that influenced manufacturers to remove ZDDP from motor oils. If you have an older car that was specified to use SF (1988) or earlier motor oil, its design requires ZDDP. Your older performance car could be damaged with the use of modern SM oils prevalent today. Cars equipped with flat tappet cams need ZDDP because of the high-pressure points. Newer cars have roller rockers and ZDDP is not needed in those applications



What do the oil grades such as "SF" indicate ?


In the API (American Petroleum Institute) classification system, "S" and "C" are the two basic application categories of oil. "S" is intended for gasoline use and "C" is intended for diesel use.

"A" was the first grade in each category and resulted in "SA" and "CA" grade oils. Each designation progressed farther up the alphabet as new grades of oil were introduced. The newest grades are "SM" and "CJ" respectively. "SF" was for 1988 and older engines.


Aren't the newer oils better than the older oils?


Historically, every new grade of oil introduced since the 1930's was better than the previous grade and could be considered "improved" with one exception. The original SA grade was straight mineral oil (non-detergent non-additives) and SB contained additives which could not be used in the earliest cars specified for SA. While it is true that SM oils are better for NEW cars, they are NOT better for the OLDER cars equipped with flat tappet camshafts. Simply put, the newer, better oils are not backward compatible for older cars primarily due to the gradual reduction of ZDDP starting with SG grade introduced in 1988. In the next few years, it will be eliminated completely from oil.


How much ZDDPlus™ should I add to my oil?


One bottle of ZDDPlus™ will raise the ZDDP concentration level of SL or SM oil to the standards that were in place when SF (or earlier) oil was specified. (SL and SM is the current category available today).


What if my oil already has some ZDDP?

ZDDP is most effective if the concentration is between 0.18 and 0.2 % by weight. Tests have shown that concentrations above this amount, up to as much as several percent, have no effect except to prolong additive life. The current oils available today contain very little ZDDP.

Can I use ZDDPlus™ with regular or synthetic oils?


Yes, ZDDPlus™ should be compatible with all conventional and synthetic oils intended for automotive use. Virtually all of these current oils have had some amounts of ZDDP for years, and it continues to be decreased in available oils.


What is the shelf life of ZDDPlus™ ?


The shelf life of ZDDPlus™ is essentially the same as regular motor oil (many years), as long as a few conditions are met. The temperature should be kept below 120 degrees F and above 0 degrees. You need to keep it sealed until it is mixed with motor oil. ZDDPlus™ has a tendency to absorb moisture, not unlike brake fluid. Absorption of water will degrade its performance, although heating it above 100C until it is not cloudy will restore it.


When should ZDDPlus™ be added?


Anytime, but the best time is when you get the oil changed. A single 4-oz bottle is the correct concentration for a 4- to 5-quart oil change. This will bring the oil back to SF specifications.


How long does ZDDPlus™ last?


ZDDPlus™ is a sacrificial additive, meaning that in the process of working, it is depleted. ZDDPlus™ should last the life of a normal oil change as specified by the manufacturer of the car, but attention should be given to the categories of service known as "normal" and "severe" conditions. Severe includes stop-and-go driving and short trips, which result in shortened service life of not only ZDDPlus™ , but most of the other additives in the oil.


Why haven't I heard more about this problem?


The general public, as a rule, has nothing to be concerned about. The people that need to be concerned are owners of older classic cars and performance cars. After the SF category, the amount of ZDDP has gradually been reduced as each new API category is introduced. Had ZDDP been removed completely after 1988 (SF), the scramble for an alternative would have been a big concern. But, since it happened gradually, the concerns were not so obvious.



Why should ZDDPlus™ not be used in OBD cars?


The key ingredient of ZDDPlus™ is ZDDP, which has been known to shorten catalytic converter life. Manufacturers have been redesigning engines for the last decade to minimize the need for ZDDP, in order to lower emission levels. One method is switching over to roller rockers.




Why not just use diesel rated oils, since they contain higher levels of ZDDP?


Diesel engine requirements are much different that those of gasoline engines. The higher speeds and lower bearing surface-to-power ratios of gasoline engines require oil with higher shear ratings than most diesel oils. Diesels also have higher bearing clearances and that calls for higher viscosity oils. The additional detergents required for soot control actually reduce the effectiveness of added levels of ZDDP found in diesel oils. Also, newer diesel oils beginning in 2007 have greatly reduced their content of ZDDP.



How does ZDDPlus™ compare to EOS?


Historically, EOS was the most concentrated ZDDP supplement available. It was intended to boost ZDDP levels of oils that already contained EP additives. EOS was packaged in a 16 oz bottle. It also sold for over $10 per bottle. ZDDPlus™ is packaged in a 4 oz bottle and contains TWICE the amount of ZDDP contained in EOS, since it is intended to be used with newer oils that contain little or no ZDDP. In the summer of 2007, EOS was discontinued, making it difficult to find today.


What about the additives offered by the cam manufacturers?


Some of the "Break-in" or "assembly lubes" offered by cam manufacturers contain marginal amounts of ZDDP while others offer virtually none. In most cases these products are intended for initial run-in and rely primarily on other additives such as MDS (molybdenum disulfide). These products are seldom recommended for continued use and most are intended to be removed before the engines are put into service.


What about off-the-shelf oil additives?


Automotive engines have always been designed and warranted to work properly with the current available oil at the time of manufacture. There has not been a single off-the-shelf additive shown to perform any beneficial function except financial gain to the additive seller. Unlike other additives that have never been recommended by manufacturers, ZDDPlus™ is a replacement for the long-used component of oil that manufacturers once required, but over the years have been forced to remove from the oil for the benefit of newer cars at the expense of older cars.


What about the claims of the various additives?


The performance record of ZDDP is well established. We make virtually no claims for ZDDPlus™ , EXCEPT that it restores the EP (extreme pressure) function of the oil to the level originally required for your older car. Other additives make claims so ludicrous; they cannot be accepted based on common sense. If the claims attributed to most additives were even partially true they would have been part of the standard crankcase fill directly from the manufacturers like ZDDP has been for decades.



I can't afford a new motor, so I use it diligently.
 
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Old Aug 5, 2009 | 06:15 PM
  #13  
Poison Oil Racing's Avatar
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cool info. thanks.
 
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Old Aug 5, 2009 | 06:49 PM
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i have heard that delo 400 oil has lots of zinc in it but have not reserched it anyone know if it is true? it is what i use in everything.
 
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Old Aug 5, 2009 | 07:26 PM
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Originally Posted by slowsuki
i have heard that delo 400 oil has lots of zinc in it but have not reserched it anyone know if it is true? it is what i use in everything.
I've always used Shell Rotella T15w40 in everything, diesel/gas, flat tappet/roller cam, stock/built, new/old, etc. and have never had any issues, Chevron Delo 400 is another great oil (1,300ppm zinc) and is available everywhere Rotella is.
 
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