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03 Expy door rattle.

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Old Dec 11, 2002 | 08:32 AM
  #1  
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03 Expy door rattle.

Does anyone have a rattle in the front driver's side door? Mine comes from around the lock area, but I can't narrow it down any further.
 
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Old Dec 11, 2002 | 09:16 AM
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dirtriderdan
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03 Expy door rattle.

[updated:LAST EDITED ON 11-Dec-02 AT 10:24 AM (EST)]Yes...Mine does the same thing. I haven't looked into it yet but mine appears to be coming from the passenger front door. It is very annoying from an otherwise quiet running vehicle.

Do you happen to hear a funny noise when driving in 2HI like me too (if you have 4x4)? I posted a message a few posts back that documents it.

Thanks
 
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Old Dec 11, 2002 | 12:47 PM
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03 Expy door rattle.

Have not heard such a buzz in my Expy and I have over 3000 miles on it, mostly highway.
 
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Old Dec 12, 2002 | 08:04 PM
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03 Expy door rattle.

Interesting you hear a rattle on the passenged side. I think it is the passenger seat in my '03. The noise goes away when someone is sitting in the seat.
 
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Old Dec 13, 2002 | 09:05 AM
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03 Expy door rattle.

You know I think you may be right because the few times I have had a passenger I don't remember ever hearing the noise. It could also be that they were putting pressure on the door armrest and that kept it from making the noise as well. If I find out what it is I will be sure to post it. Next time I have a passenger I will have them try a few things to see if we can locate it.

 
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Old Dec 15, 2002 | 03:09 AM
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03 Expy door rattle.

A week ago today, I just purchased a '03 Expedition EB. And today, I took it in for the very same door rattle that you mentioned (295 miles on the odometer).

I noticed that the rattle was coming from the window, occurred when I was going between 60 and 70mph and stopped when I applied pressure to the window. I let the Service Writer know about my revelations only to have him call me a few hours later mentioning that the Tech was unable to replicate the rattle. I said fine and picked up the vehicle.

As soon as I hopped on the freeway, the rattle started. The rattle goes away when traveling 60mph or less, or when I'm over 70mph. It appears to be the window and/or window track.

See if my revelations prove to be correct and thank god I'm not the only one with the driver-side rattle. Maybe Ford will issue a TSB on this.
 
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Old Dec 16, 2002 | 09:41 AM
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03 Expy door rattle.

Mine happens at nearly any speed. When I noticed mine doing this (at about 30mph) I reached over and grabbed the passenger door handle and just pulled it toward me with maybe 5 to 10 lbs of pressure and all the rattling stopped. Therefore I know that the rattle I am experiencing is in the door and not the seat. I would be curious to know if you guys get the same results if you test this also. I am not sure what is actually rattling in the door yet though.
 
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Old Dec 18, 2002 | 09:17 AM
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03 Expy door rattle.

Mine was just in the shop last week for a similar problem, what I had found was the headliner was rattling. The passenger could put their hand on the headliner it would stop. I marked this spot with some masking tape labeled "rattle", since I didn't want to get the old, "unable to duplicate customer complaint." I hate that!

FYI. The service writer told me he had had this exact some problem on two other Expeditions that they had just worked on.

 
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Old Dec 22, 2002 | 10:38 PM
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03 Expy door rattle.

Just found out that the seatbelt clip rattles against the door or seat when a passenger is not in the seat. I slid the buckle up out of the way and the sound disappeared. Sure sounded like a door rattle.
 
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Old Dec 23, 2002 | 11:05 AM
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03 Expy door rattle.

 
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Old Feb 3, 2003 | 06:49 AM
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03 Expy door rattle.

Just curious if you guys are still experiencing the drivers side door rattle or have resolved it. We picked up a 03 about 1 month ago and had a rattle in the roof liner as well as the drivers side door. The dealer was able to fix the roof rattle, but after 2 attempts still has not been able to fix the door. It's only noticable when going over bumps and it's driving me nuts since I find myself actually trying to hear it at this point. If anyones found the problem please,please let me know so I can pass this along to the dealer for the fix.Thanks alot in advance.
 
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Old Feb 3, 2003 | 01:18 PM
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Unhappy 03 Expy door rattle.

My 03 Expy is just over 2 weeks old with 700 miles & the front passenger door has the same rattle. I also have some type of
metal squeak that seems to be coming from the front passenger area as well. It sounds like a bird "chirp" & it's driving me crazy!! I'll see what the dealer says when I take it in this Wednesday.
 
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Old Feb 4, 2003 | 12:57 PM
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03 Expy door rattle.

Exactly DSmooth. The rattle is similar to tempered glass tapping against metal. Mine will rattle going over large bumps, but mostly when I drive around 70 mph. I notice the rattle happens more as air pressure against the Expy increases. I can eliminate the noise by pressing my hand against the window. It is a noise that is difficult to duplicate while driving around town. The dealer needs to take it out on the highway, preferably a rough one on a windy day.
 
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Old Feb 4, 2003 | 02:31 PM
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From: Wixom
03 Expy door rattle.

Got the same problem. Holding the glass doesn't fix it for me. Dealer said they can't re-create the problem.
 
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Old Feb 4, 2003 | 04:10 PM
  #15  
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03 Expy door rattle.

I have 15k miles on my 03 Expy.
DOOR RATTLE. Have had this -- if it's the same thing -- since I got the truck. Mostly or only over bumps. It almost sounds like the door or the window are loose. Have not tried to get it fixed.

SQUEEK. I have a squeek that I thought came from up front somewhere, but finally tracked it down to the middle seat in the second row -- it comes from the track that allows that seat to move forward. If I pull that seat forward the rattle goes away. Again, I have not had a chance to ask the dealer about this.
 
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