Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Update on boost leak......

Thread Tools
 
Search this Thread
 
Old Jul 18, 2009 | 01:09 AM
  #1  
schlepprock250's Avatar
schlepprock250
Thread Starter
|
Cargo Master
Joined: Mar 2008
Posts: 2,975
Likes: 19
From: Archdale,N.C.
Club FTE Silver Member

Update on boost leak......

OK guys,I found my boost leak/boost problem.It seems the plenum(I think thats what it is),the part that the turbo connects to at the front,has a crack where the v-clamp connects the two together.The crack goes most of the way around the connection(geez whats it called)...lol....anyway,I might've cracked it somehow when I did the install of the ATS housing about a year and a half ago.Tonight I went in to remove the WW and replace the stock wheel when I discovered the crack. Now,does anyone know how much a replacement will cost(new or used),Im going to check with a junkyard tomorrow AM that I know has a 7.3.
 
Reply
Old Jul 18, 2009 | 04:24 AM
  #2  
ChunderDownUnder's Avatar
ChunderDownUnder
Cargo Master
15 Year Member
Joined: Apr 2009
Posts: 2,135
Likes: 0
From: Man Cave


The intercooler spider or Y-Pipe is the the silver part in the middle that the pipes connect too. The plenums are connected to the spider underneath by orange boots. Hope that helps.
 
Reply
Old Jul 18, 2009 | 06:02 AM
  #3  
mongo75's Avatar
mongo75
Postmaster
Joined: Jul 2006
Posts: 3,754
Likes: 1
From: Indianapolis
How the hell did you crack that aluminum spider?? Worst case if you don't find one, grind a vee shape into the crack to open it up, and fix it with JB weld. That'll work, but a replacement would be better.
 
Reply
Old Jul 18, 2009 | 07:27 AM
  #4  
big poppa's Avatar
big poppa
Post Fiend
Joined: Feb 2008
Posts: 10,977
Likes: 5
From: Lancaster, Pa.
Wow, never heard of that happening, another vote for a replacement or JB weld..but more so for a replacement. Man, over 5 grand^(post) now, shees, time goes fast.
 
Reply
Old Jul 18, 2009 | 12:48 PM
  #5  
schlepprock250's Avatar
schlepprock250
Thread Starter
|
Cargo Master
Joined: Mar 2008
Posts: 2,975
Likes: 19
From: Archdale,N.C.
Club FTE Silver Member

Update....

OK guys,I removed the spider and discovered the crack goes all the way around. All I can figure is about a year and a half ago,when we done the ATS housing and uppipes,I remember we had a time getting the uppipes lined up right so maybe I hit it pryed wrong leaned my knee on it or something to crack this thing. I called Piedmont Ford(big truck and dumptruck shop locally) and he can get one for $128.00,does this sound about right,or do you guys think he looked up the wrong part?
 
Reply
Old Jul 18, 2009 | 08:55 PM
  #6  
big poppa's Avatar
big poppa
Post Fiend
Joined: Feb 2008
Posts: 10,977
Likes: 5
From: Lancaster, Pa.
Check with Ed at Y2K Ford and see what he says but that sounds like a typical price. No junk yards around close to check??
 
Reply
Old Jul 18, 2009 | 09:02 PM
  #7  
Tenn01PSD350's Avatar
Tenn01PSD350
Post Fiend
Joined: Feb 2006
Posts: 11,892
Likes: 2
From: Middle Tennessee
I believe Ford might just call that the intake manifold. How in the world did that get cracked aside from dropping it on a concrete floor?
 
Reply
Old Jul 18, 2009 | 10:28 PM
  #8  
schlepprock250's Avatar
schlepprock250
Thread Starter
|
Cargo Master
Joined: Mar 2008
Posts: 2,975
Likes: 19
From: Archdale,N.C.
Club FTE Silver Member

Well I checked a localjunkyard and he had already sold the bad 7.3 he had,and he wouldnt part with the spider off of the good 7.3 he had(I knew that anyway)but he didnt have a price,Mike...I really cant figure out what happened,ya know,you line it up,clamp it,and tighten it down....unless one of the guys that was helping me that day(my bro-in-law,that owns a big truck garage( thats actually good),and his retarded...Im sorry...helper,so who knows.
Phil
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Jul 18, 2009 | 10:44 PM
  #9  
nhill2090's Avatar
nhill2090
Posting Guru
15 Year Member
Joined: Mar 2007
Posts: 1,905
Likes: 2
From: East Peoria, IL
Just take it to a welding shop and have them tig it
 
Reply
Old Jul 18, 2009 | 11:11 PM
  #10  
Kwikkordead's Avatar
Kwikkordead
Fleet Owner
Shutterbug
Liked
Loved
Community Favorite
Joined: Jun 2004
Posts: 25,090
Likes: 1,111
From: Rio Rico, AZ.
Originally Posted by nhill2090
Just take it to a welding shop and have them tig it
There you go, and probably for half of the $128.00 for a new one.
 
Reply
Old Jul 21, 2009 | 05:37 PM
  #11  
schlepprock250's Avatar
schlepprock250
Thread Starter
|
Cargo Master
Joined: Mar 2008
Posts: 2,975
Likes: 19
From: Archdale,N.C.
Club FTE Silver Member

Hey guys,I ordered a new intake spider,while installing it this afternoon,I discovered that my bro-in-laws friend had (before while doing other work)put the v-clamp from the 3.5 in. downpipe on the turbo to intake spider,thats what caused the intake spider to crack and break like it did. NOW,I went to the local stealership AND the big truck parts house I get most of my parts from(Piedmont Truck Center)and the v-clamp he pulled was the excact same clamp as the one that broke the intake spider,as you can see in the attached picture(I hope it turned out right)the flange on the side of the clamp will not fit into the groove of the spider. Can anyone get me the CORRECT part number for this clamp. Thank you for reading this long long post....
Phil
 
Reply
Old Jul 21, 2009 | 06:11 PM
  #12  
mueckster's Avatar
mueckster
Lead Driver
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2003
Posts: 8,298
Likes: 24
From: Damon (South East Texas)
Heres a link to an old post. https://www.ford-trucks.com/forums/7...-to-turbo.html
Ron had some extra clamps. He should have the number. They came in bags of 4.
 
Reply
Old Jul 21, 2009 | 09:04 PM
  #13  
big poppa's Avatar
big poppa
Post Fiend
Joined: Feb 2008
Posts: 10,977
Likes: 5
From: Lancaster, Pa.
Man, thats a bummer, costly one at that..
 
Reply
Old Jul 21, 2009 | 10:36 PM
  #14  
Kwikkordead's Avatar
Kwikkordead
Fleet Owner
Shutterbug
Liked
Loved
Community Favorite
Joined: Jun 2004
Posts: 25,090
Likes: 1,111
From: Rio Rico, AZ.
At least you figured it out.
.
I face stuff like that all the time at work.
Some engineer thinks he/she can do a better job than the original and the replacement part won't fit correctly.
It doesn't happen a lot, but when it does, it ties up a stall while you wait for the correct part to arrive.
 
Reply
Old Jul 21, 2009 | 11:27 PM
  #15  
Bigcat350's Avatar
Bigcat350
Posting Guru
Joined: May 2007
Posts: 1,967
Likes: 0
From: Bowling Green, Kentucky
Bummer Phil. Glad you found the problem.
 
Reply



All times are GMT -5. The time now is 10:33 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE