need to replace tensioner
Ford Ranger Belt Tensioner
LOL Famous last words.
Let me tell you my horror story from today.
94 Ranger with the 2.3. I bought a replacement tensioner a couple years ago ($60 if I remember correctly), as I thought the bearings felt like they were going south. So now I have a second vehicle and I want to get the Ranger fixed, then fix up the second one (possibly selling). The center bolt (one) is a T50 (if I remember correctly and you will see why). No go, I try to fit the whole set (with reasonably small) and grab a mirror to find the bolt is stripped out. I try switching to a torx plus (Snap-on) and it just spins in the bolt hole.
Ok, next, try to find and use an allen. No luck. Time to break out the welder.
Not much room to try to get lined up. So get a nut and a bolt that just fills the hole. Weld the nut on, unscrew the bolt (left enough of the outside of the nut to grab), fill the center, and try to remove. Nut breaks off.
Second try (slightly different method), nut breaks off.
Ok, so I am thinking I can't get on it straight enough. I might have to remove the radiator, let me think......
Pull out the airbox, pull off the alternator, end up completely pulling off the bracket that holds the tensioner. Place it in the vise, solidly weld a nut on there, and it breaks off. Grab a bigger nut, hold with vise grips, weld the center (flatten the bolt) weld the nut to it. Fill the nut, let cool a bit, run under water..............
The nut breaks off (what did they make this bolt out of, and why doesn't it use a regular head?)...........
PO'd and running out of time. Grab the air chisel, start to clean off all the bolt and say FI, hold it in one spot (thinking I will have to replace the whole bracket) and it finally catches and starts spinning.
Put some antiseize on the new one (plan on getting a regular bolt), place on, and slap the bracket back on and put partially back together. I will have to finish it early in the morning before work.
I still have to replace the shackles and brackets in the back, then I am replacing all the body mounts (one's half gone so I am doing them all).
This SHOULD be easy. If it isn't, it will go south in a hurry.
Let me tell you my horror story from today.
94 Ranger with the 2.3. I bought a replacement tensioner a couple years ago ($60 if I remember correctly), as I thought the bearings felt like they were going south. So now I have a second vehicle and I want to get the Ranger fixed, then fix up the second one (possibly selling). The center bolt (one) is a T50 (if I remember correctly and you will see why). No go, I try to fit the whole set (with reasonably small) and grab a mirror to find the bolt is stripped out. I try switching to a torx plus (Snap-on) and it just spins in the bolt hole.
Ok, next, try to find and use an allen. No luck. Time to break out the welder.
Not much room to try to get lined up. So get a nut and a bolt that just fills the hole. Weld the nut on, unscrew the bolt (left enough of the outside of the nut to grab), fill the center, and try to remove. Nut breaks off.
Second try (slightly different method), nut breaks off.
Ok, so I am thinking I can't get on it straight enough. I might have to remove the radiator, let me think......
Pull out the airbox, pull off the alternator, end up completely pulling off the bracket that holds the tensioner. Place it in the vise, solidly weld a nut on there, and it breaks off. Grab a bigger nut, hold with vise grips, weld the center (flatten the bolt) weld the nut to it. Fill the nut, let cool a bit, run under water..............
The nut breaks off (what did they make this bolt out of, and why doesn't it use a regular head?)...........
PO'd and running out of time. Grab the air chisel, start to clean off all the bolt and say FI, hold it in one spot (thinking I will have to replace the whole bracket) and it finally catches and starts spinning.
Put some antiseize on the new one (plan on getting a regular bolt), place on, and slap the bracket back on and put partially back together. I will have to finish it early in the morning before work.
I still have to replace the shackles and brackets in the back, then I am replacing all the body mounts (one's half gone so I am doing them all).
This SHOULD be easy. If it isn't, it will go south in a hurry.

I would have just replaced the whole bracket... much easier that way.
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