Notices
Explorer, Sport Trac, Mountaineer & Aviator 1991-1994, 1995-2001, 2002-2005, 2006-2010 Ford Explorer

4wd-auto only????

Thread Tools
 
Search this Thread
 
Old Jul 5, 2009 | 11:31 AM
  #1  
60FordDriver's Avatar
60FordDriver
Thread Starter
|
Junior User
Joined: May 2005
Posts: 54
Likes: 0
From: Winder, GA
4wd-auto only????

I have a 98 Explorer with 185k miles, auto/v6. My prob is when you switch the 4wd switch from 4-auto to 4-hi/4-lo it does nothing. On my moms 99 a light comes on and it engages. My won't engage in hi/lo just stays in auto. I don't use 4wd much, but would like to have it when I need it. Any thoughts? Thanks.
 
Reply
Old Jul 5, 2009 | 02:25 PM
  #2  
aquanaut20's Avatar
aquanaut20
Cargo Master
20 Year Member
Joined: Aug 2003
Posts: 3,263
Likes: 92
From: BC Canada
The shift motor on the T/C controls 4Hi to 4Lo, re/re and your problems will go away.

To maintain this mechanism in good working order you should shift Hi-Lo at least monthly.
 
Reply
Old Jul 5, 2009 | 11:02 PM
  #3  
60FordDriver's Avatar
60FordDriver
Thread Starter
|
Junior User
Joined: May 2005
Posts: 54
Likes: 0
From: Winder, GA
is this a kinda plug and play repair or is it going to involve an afternoon? I am very mechanically inclined just this is my only mode of transportation so I need to know if i'll be laid up for a day. So this should fix the prob? 4wd engages when they sense slip in the rear just can't lock in 4hi/lo? Also, is this a dealer part or parts store item? Thanks for the help.
 
Reply
Old Jul 6, 2009 | 01:14 AM
  #4  
aquanaut20's Avatar
aquanaut20
Cargo Master
20 Year Member
Joined: Aug 2003
Posts: 3,263
Likes: 92
From: BC Canada
This is a quote from a past post

"There was a post on the internet somewhere that told how to rebuild the motor. I can't remember the link but here is the solution:

It is almost always a small plastic bushing in side the gear part of the motor!!! many many good motors are thrown away or replaced at a high cost because of this.

attached to the electric motor is the worm gear box and a position sensor. take the motor off the transfer case, mark the position of the cover plate which covers the sensor. this is VERY important to mark this. take the sensor out, then take out the nylon gear. on the other side of the gear there is a round screw head with a plastic bushing around it. my plastic bushing was actually gone ! some are still there but have a flat spot on them. if they are gone or have a flat spot, the gear will travel out of position which then confuses the computer and the motor won't work!! presto.

so you can cut a fuel line hose or in my case i stacked a couple of vacuum caps on the screw....then trimmed them to length. put it all back together and it works perfectly every time."

You may drive the truck with the shift motor removed, about 20 min to get it out, an hour to rebuild, 20min back in...
 
Reply




All times are GMT -5. The time now is 02:06 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE