Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Vacuum problems

Thread Tools
 
Search this Thread
 
Old May 19, 2009 | 05:39 PM
  #1  
GaDawg's Avatar
GaDawg
Thread Starter
|
Freshman User
Joined: Dec 2004
Posts: 25
Likes: 0
Vacuum problems

I searched this forum and found plenty of information about my problem. I have an ESOF system on my 01 PSD and it wouldn't go into 4wd and the ac blows through the defrost. I have replaced the vacuum lines to the hubs and I got it to work momentarily. I am presently stuck in 4x4 low and after getting the ac to blow out the vents it has returned to the defrost.

How can I get out of 4x4 low?

Secondly, what are the things called that the hose plugs into on the hub? Mine are pretty rusty and would like to replace them. Anyone have a part no. or can I get them at a parts store, what size are they?

Thanks.
 
Reply
Old May 19, 2009 | 06:33 PM
  #2  
RedBoat's Avatar
RedBoat
Rather Be Floatin
20 Year Member
Photogenic
Joined: Oct 2005
Posts: 2,468
Likes: 0
From: Marble Falls, Tx.
Club FTE Silver Member

Dont know what those hose fittings are called but I belive they are a Ford only part.
Does your vaccum pump work at all? Sounds like the pump may not be working.
Bump to the top for somebody that knows more.
 
Reply
Old May 19, 2009 | 06:43 PM
  #3  
binuya's Avatar
binuya
Fleet Mechanic
15 Year Member
Liked
Joined: Nov 2008
Posts: 1,573
Likes: 4
From: Seattle
Club FTE Silver Member

My fittings are corroded too. I was going to take one out and match up a brass barbed fitting at Home Depot or Lowe's (plumbing dept.), unless someone here has a reason this wouldn't work.
 
Reply
Old May 19, 2009 | 06:46 PM
  #4  
GaDawg's Avatar
GaDawg
Thread Starter
|
Freshman User
Joined: Dec 2004
Posts: 25
Likes: 0
Thanks. They are pretty rusty and don't know if the vacuum line is even able to seal around it. The lines have been off for awhile now, just getting around to replacing.
 
Reply
Old May 19, 2009 | 07:06 PM
  #5  
triskit16's Avatar
triskit16
Postmaster
Joined: Sep 2008
Posts: 3,220
Likes: 0
From: VA
Thats not a good thing. Water and dirt could've gotten down in there and caused a lil more trouble. I would definitely take them apart using Guzzles instructions and greas them up wwhile youre at it. Welcome to guzzle's 4x4 Autolock Hub Lubrication Maintenance Web Page

I looked around for those barbs and couldnt find them anywhere. Mine are pretty rusted but they work like brand new...
 
Reply
Old May 19, 2009 | 07:15 PM
  #6  
GaDawg's Avatar
GaDawg
Thread Starter
|
Freshman User
Joined: Dec 2004
Posts: 25
Likes: 0
I use the 4wd periodically by manually locking the hubs. How do I get it out of 4wd in the meantime until I can get the problem resolved?
 
Reply
Old May 19, 2009 | 07:17 PM
  #7  
triskit16's Avatar
triskit16
Postmaster
Joined: Sep 2008
Posts: 3,220
Likes: 0
From: VA
Is your hub just locked and wont come out or are you in 4low according to the dash lights?
 
Reply
Old May 19, 2009 | 07:23 PM
  #8  
triskit16's Avatar
triskit16
Postmaster
Joined: Sep 2008
Posts: 3,220
Likes: 0
From: VA
If your hubs are just stuck take them out per the instructions on the link Welcome to guzzle's 4x4 Autolock Hub Lubrication Maintenance Web Page and grease them up and you will see how they work and should be able to "Reset" them. If the truck is driving in low it might be a transfer case issue...
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old May 19, 2009 | 07:53 PM
  #9  
GaDawg's Avatar
GaDawg
Thread Starter
|
Freshman User
Joined: Dec 2004
Posts: 25
Likes: 0
Well the dash lights are on and won't go off. I just did this this afternoon after work. I believe it is in 4 low because, having a six speed, I can start out in about third gear; it may not be in 4x4 but it is in low. I don't know how I could unlock the hubs. If they are set on auto and I put it in 4 low with ESOF, the ESOF system locks the hubs automatically and unlocks them when you turn the switch off, am I correct?
 
Reply
Old May 19, 2009 | 09:14 PM
  #10  
00Dave's Avatar
00Dave
Posting Guru
Joined: Dec 2007
Posts: 1,377
Likes: 3
From: Oklahoma
My experience was that the fitting was a Ford only part. I looked around a little but could not find a good match. The hoses were rotten and I replaced them at the same time as the fittings. Then I also had to replace the vac pump. I don't know how to tell you to disengage the 4x4, soory.
 
Reply
Old May 19, 2009 | 09:44 PM
  #11  
triskit16's Avatar
triskit16
Postmaster
Joined: Sep 2008
Posts: 3,220
Likes: 0
From: VA
I know there is a way to unplug some solenoid that does something with the TC but Im not sure where it is or if it would even do anything. It might be a bad ESOF switch as well. I think the vacuum system is the least of your probs right now. Im not familiar with the TC and its components enough to guide you any farther...hopefully someone else knows somethin more!
 
Reply
Old May 20, 2009 | 06:12 PM
  #12  
GaDawg's Avatar
GaDawg
Thread Starter
|
Freshman User
Joined: Dec 2004
Posts: 25
Likes: 0
Thanks to all that posted with advice. Today I was able to get my truck to shift out of 4 low. Anyway I noticed that the electric vacuum pump mounted on the passenger fender runs constantly. Am I correct in guessing I have a leak that prevents the pump from shutting off?
 
Reply
Old May 20, 2009 | 06:19 PM
  #13  
superduty4x4's Avatar
superduty4x4
Hotshot
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2003
Posts: 12,177
Likes: 40
From: Newport, WA
Originally Posted by GaDawg
Thanks to all that posted with advice. Today I was able to get my truck to shift out of 4 low. Anyway I noticed that the electric vacuum pump mounted on the passenger fender runs constantly. Am I correct in guessing I have a leak that prevents the pump from shutting off?
Yep, you have a leak. I would just unplug the vac pump until you get a chance to locate the leak. You should also check out FTEPARTSGUY, aka Ed, website. He has an ESOF repair kit that has all the seals you need to get your ESOF working again (click on the big F650 to go to his specials, you'll see it in there). Buy 4' of vacuum tubing (can't recall size now) and replace the lines going from the frame to the hubs also (very cheap).
 
Reply
Old May 20, 2009 | 06:43 PM
  #14  
fordbronco1966's Avatar
fordbronco1966
Senior User
Joined: Oct 2003
Posts: 105
Likes: 0
I replaced mine with the dieselsite.com stainless steel lines.I think they where around 60 bucks...hth
 
Reply
Old May 20, 2009 | 06:47 PM
  #15  
GaDawg's Avatar
GaDawg
Thread Starter
|
Freshman User
Joined: Dec 2004
Posts: 25
Likes: 0
Got a link to his website by chance?
 
Reply



All times are GMT -5. The time now is 08:16 PM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE