Notices
Explorer, Sport Trac, Mountaineer & Aviator 1991-1994, 1995-2001, 2002-2005, 2006-2010 Ford Explorer

Transfer case with traction control

Thread Tools
 
Search this Thread
 
Old Mar 12, 2009 | 01:53 PM
  #1  
f2fitty's Avatar
f2fitty
Thread Starter
|
Junior User
Joined: Nov 2004
Posts: 54
Likes: 0
Transfer case with traction control

Apparently the electromagnetic clutch is engaging in the transfer case during normal driving conditions and its making a bad noise. I removed fuses 17 & 18 and the noise stopped. Is there any fix for this problem? Thanx, fitty
 
Reply
Old Mar 13, 2009 | 08:41 AM
  #2  
rrgone's Avatar
rrgone
Tuned
Joined: Feb 2007
Posts: 288
Likes: 1
From: SW Florida
I'm too lazy to search back through your old posts to see what year you have and what else you have to report about your problem. Have you recently got (any) new tires or had any brake work done?
 
Reply
Old Mar 13, 2009 | 01:12 PM
  #3  
f2fitty's Avatar
f2fitty
Thread Starter
|
Junior User
Joined: Nov 2004
Posts: 54
Likes: 0
rrgone, I appreciate your help. You helped me before and thanks. Anyways it an 03 Explorer EB 4wd tc 4.0. I think I rotated the tires maybe 3-4 mos ago. I don't drive it that much but it seems everytime I do the noise will happen at least 4-5 times while driving and it only does it when I let off the gas (or I only hear it then). If you change air pressure, brakes or rotate your tires , the effect it has on the TC system is annoying. Is there a way to make it stop? Again thanks for your help. fitty
 
Reply
Old Mar 13, 2009 | 02:31 PM
  #4  
rrgone's Avatar
rrgone
Tuned
Joined: Feb 2007
Posts: 288
Likes: 1
From: SW Florida
The wheel speed sensors measure speed of the front wheels and real differential. They talk to the ABS module which talks to the 4X4 control module. If the ABS module detects a wheel turning faster than the others it tells the 4X4CM which interprets this as wheel slippage. The 4X4CM then engages the electromagnetic clutch in the transfer case. The front wheel speed sensors can get damaged during brake work or replacing bearings/hubs. Also, even a small difference in tire tread can be reported by the wheel speed sensors as slippage.

Anyway, unless you have reason to think a wheel speed sensor is damaged I suggest you try rotating one rear tire with one front tire. Replace the fuses and see if that changes anything. Let us know.
 
Reply
Old Mar 13, 2009 | 06:16 PM
  #5  
therealulysses's Avatar
therealulysses
Senior User
Joined: Oct 2004
Posts: 216
Likes: 0
From: Near Hemet, CA
I have a '97 with a similar problem but as far as I can tell the sensors are in the transfer case. Am I wrong and they are also on the wheels on the '97? I read that there is also a relay in there somewhere but I don't know where as yet. I have a leak at the rear output shaft so tomorrow I'm planning on replacing the seal and fluid and see if that helps.

I have new Michelin LTXs that have been rotated and rebalanced and the problem was still the same.

For OP: I did the "brown wire modification" so I can switch back to 4WD when needed. I don't know if it also applies to yours or if it's limited to only the '95-'97 Explorers.
 
Reply




All times are GMT -5. The time now is 10:47 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE