Notices
Modular V10 (6.8l)  

Excursion Spark plug blew 2002 Excursion V10!

Thread Tools
 
Search this Thread
 
Old Mar 3, 2009 | 11:29 AM
  #1  
bigt3725's Avatar
bigt3725
Thread Starter
|
New User
Joined: May 2008
Posts: 16
Likes: 0
Excursion Spark plug blew 2002 Excursion V10!

I have a 2002 excursion with 136,000 miles on it. I was driving it the other day towing a light trailer and the spark plug blew right out of the cylinder. My mechanic looked at it and said that the slot was stripped. He said there was a kit he could buy but he wasn't sure if he can fix it. I was on consumer affairs website and it looks like this is a big problem with the trition engines. I have a v10 well maintained and this happened. It looks like it has happen to 100s of people every month. I need advice I owed 12,000 on this truck and I don;t know what to do. Please help. Should i replace the headers? There is headers on ebay for real cheap. Will they work? Or should i take it back to ford and have them charge me $695.00 to fix it but they told me it could blow again. ANY advice would be greatly apprecaited.
 
Reply
Old Mar 3, 2009 | 01:20 PM
  #2  
ZBIGBIG19TH's Avatar
ZBIGBIG19TH
Elder User
Joined: Oct 2007
Posts: 706
Likes: 0
From: Montreal,Canada
Welcome,plenty of threads about your problem in here,just scroll around.
Did you have any symptoms?
 
Reply
Old Mar 3, 2009 | 01:37 PM
  #3  
Monsta's Avatar
Monsta
Sit. Stay.
Joined: Oct 2001
Posts: 18,308
Likes: 20
From: Washington State
Club FTE Silver Member

Timesert is a good place to start. ++ Ford Spark Plug Repair ++,
They offer a kit to fix the blow out spark plug "problem". When were the plugs last changed?

Check out this site, too. Blownoutsparkplug.com
 
Reply
Old Mar 3, 2009 | 01:39 PM
  #4  
cbradford's Avatar
cbradford
Fleet Owner
15 Year Member
Photogenic
Joined: Dec 2006
Posts: 20,633
Likes: 37
From: Lost in Pa.
Club FTE Silver Member

The Timesert is the best way to fix the spark plug that has blown out, it can be done without removing the head here is a link:

++ TIME-SERT Spark plug thread repair kits ++ spark plug thread repair kits spark plug problems thread stripped spark plug repair damaged threads in spark plug hole stripped out

If this would happen to me I would just purchase the kit and repair my self, you may want to call around to other shops that may have the kit already, I have heard of shops fixing this problem for $100 to $150 per plug. Most of the time the plugs that blow out is due to improper torque or changing plugs with engine hot which damages the threads. Keep us posted
 
Reply
Old Mar 3, 2009 | 01:41 PM
  #5  
cbradford's Avatar
cbradford
Fleet Owner
15 Year Member
Photogenic
Joined: Dec 2006
Posts: 20,633
Likes: 37
From: Lost in Pa.
Club FTE Silver Member

I see Ken posted while I was typing
 
Reply
Old Mar 3, 2009 | 01:43 PM
  #6  
Toreador_Diesel's Avatar
Toreador_Diesel
FTE Leadership Emeritus
20 Year Member
Liked
Loved
Top Answer: 1
Joined: Sep 2003
Posts: 12,235
Likes: 753
From: Houston, Texas
Club FTE Gold Member
There's a real easy fix for this, I'll get this moved down to the V10 forum so they V10 guys can dig in on this.
 
Reply
Old Mar 3, 2009 | 01:44 PM
  #7  
Toreador_Diesel's Avatar
Toreador_Diesel
FTE Leadership Emeritus
20 Year Member
Liked
Loved
Top Answer: 1
Joined: Sep 2003
Posts: 12,235
Likes: 753
From: Houston, Texas
Club FTE Gold Member
Originally Posted by cbradford
I see Ken posted while I was typing
He's always lurking in the shadows....
 
Reply
Old Mar 3, 2009 | 01:55 PM
  #8  
bigt3725's Avatar
bigt3725
Thread Starter
|
New User
Joined: May 2008
Posts: 16
Likes: 0
My mechanic just called and said he was able to get a kit and fix it.I don;t know which kit it was but he said he invested $100.00 in parts. He also said the cylinder is stornger then all the rest. He feels I will not have any more problems with the same one. What can i do to prevent this from happening to the rest of them. I actually don;t remember when the spark plugs where changed. Maybe 2 years ago. I had a full tune up a few years back I think that was part of the process. Any more help would be great. Should I do anything to the others spark plugs?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Mar 3, 2009 | 02:06 PM
  #9  
Monsta's Avatar
Monsta
Sit. Stay.
Joined: Oct 2001
Posts: 18,308
Likes: 20
From: Washington State
Club FTE Silver Member

I would have your mechanic verify that they are all properly torqued.
 
Reply
Old Mar 3, 2009 | 02:10 PM
  #10  
bigt3725's Avatar
bigt3725
Thread Starter
|
New User
Joined: May 2008
Posts: 16
Likes: 0
I seem a questiona bout someone asking if there was any signs of problems. The only thing I have noticed is the last years or 2 the engine has been making some kind of tapping sound. Could that had been related to this problem?
 
Reply
Old Mar 3, 2009 | 02:25 PM
  #11  
cbradford's Avatar
cbradford
Fleet Owner
15 Year Member
Photogenic
Joined: Dec 2006
Posts: 20,633
Likes: 37
From: Lost in Pa.
Club FTE Silver Member

Originally Posted by bigt3725
I seem a questiona bout someone asking if there was any signs of problems. The only thing I have noticed is the last years or 2 the engine has been making some kind of tapping sound. Could that had been related to this problem?
Yes sometimes a tapping sound could be pressure pushing by a plug and or an exhaust leak when the exhaust manifold studs start to break so also check your exhaust manifold studs as with the mileage and age my also be an issue.
 
Reply
Old Mar 3, 2009 | 03:07 PM
  #12  
Monsta's Avatar
Monsta
Sit. Stay.
Joined: Oct 2001
Posts: 18,308
Likes: 20
From: Washington State
Club FTE Silver Member

Tapping is a classic symptom prior to sparkplug blow out.
 
Reply
Old Mar 4, 2009 | 01:53 PM
  #13  
krewat's Avatar
krewat
FTE Leadership Emeritus
Joined: Jul 2002
Posts: 42,561
Likes: 420
From: Long Island USA
Club FTE Gold Member
Beware that "consumer affairs" website - it's a nest of lawyers ...

136K miles - and 7-8 years old - were the plugs ever changed before?

I wouldn't do the eBay headers unless you are doing them yourself and are ready for major long-term labor
 
Reply
Old Mar 4, 2009 | 10:11 PM
  #14  
dragula65000's Avatar
dragula65000
Freshman User
Joined: Mar 2008
Posts: 26
Likes: 0
The only way for you to not have this happen again is do all the plug holes. I don't trust the timesert idea, because think of where those threads went? I pulled my heads and took em to the machine shop. The plug threads were in the cylinder. The machine shop hooked me up. They wanted $45 to do one, and since I had em all done, they charged me $20 per hole!! Cleaned my intake for free as well. Great bunch of guys. Anyway, the stock threads are at the most, 1/4 inch long, or about 4-5 threads. The new insert is about 3/4's of an inch, and coverss all the spark plug threads. They will not come out on thier own anymore!
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
kissfan79
Excursion - King of SUVs
4
Jun 27, 2017 03:31 PM
AlaskanEx
Excursion - King of SUVs
8
Oct 8, 2015 11:05 PM
JeffnTanya
Lightning, Harley-Davidson F-150, Roush F-150 & Saleen F-150
4
Oct 20, 2011 01:39 PM
kaduh
1987 - 1996 F150 & Larger F-Series Trucks
11
Oct 27, 2010 08:19 PM
Bill's2000X
Excursion - King of SUVs
2
Sep 16, 2010 12:16 PM




All times are GMT -5. The time now is 09:11 AM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE