Notices
1997 - 2006 Expedition & Navigator 1997 - 2002 and 2003 - 2006 Ford Expedition and Lincoln Navigator Discussion

Changing a flywheel?

Thread Tools
 
Search this Thread
 
Old Feb 24, 2009 | 10:23 PM
  #1  
anthoma's Avatar
anthoma
Thread Starter
|
New User
Joined: Feb 2009
Posts: 2
Likes: 0
Exclamation Changing a flywheel?

So the fly wheel is missing some teeth and needs to be changed on my moms 2000 Expedition. Could anyone tell me what all I need to do to change it? I know its a lot of work and its gonna be tough but I need to know! Thanks!
 
Reply
Old Feb 25, 2009 | 10:53 AM
  #2  
skabbott's Avatar
skabbott
New User
Joined: Feb 2009
Posts: 2
Likes: 0
You will need to drop the tranny to get acces to the fly wheel. Which means removing the drive shaft, starter motor, any linkages, and wires. I am guessing this is a automatic, so there will be a torque conveter bolted up to the fly wheel or flex plate for automatics. The torque converter will contain tranny fluid so this can get messy as you take it off. The fly wheel will not be a solid fly wheel like you would find on a manual transmission which uses this as the clutch friction surface. There is probably 5 to 6 bolts that hold the flywheel on. I believe they recommend changing the mounting bolts to make sure they are not prestressed.

Using a floor jack with a transmission adapter will make it a lot easier to getting the tranny in and out. Harborfreight sells them for about $40, if you already have a floor jack. Make sure you do this safey- us jack stands or wheel ramps to support the car not jacks.
 
Reply
Old Feb 25, 2009 | 02:02 PM
  #3  
anthoma's Avatar
anthoma
Thread Starter
|
New User
Joined: Feb 2009
Posts: 2
Likes: 0
thank you so much for the help...i will be sure to let my boyfriend know because he is the one changing it out! will keep you updated on how it goes!
 
Reply
Old Feb 25, 2009 | 02:16 PM
  #4  
alloro's Avatar
alloro
Fleet Owner
15 Year Member
Shutterbug
Liked
Loved
Joined: Apr 2008
Posts: 24,322
Likes: 5,132
From: 0,0,1
Club FTE Gold Member
You left out the part of having to remove the transfer case before removing the tranny.
 
Reply
Old Feb 25, 2009 | 09:27 PM
  #5  
MisterCMK's Avatar
MisterCMK
Fleet Owner
20 Year Member
Photogenic
Photoriffic
Liked
Joined: Mar 2003
Posts: 24,724
Likes: 74
From: Blue Hill Township
Slide the tranny back enough to get a wrench in there and remove the flex plate. No reason to completely remove the transmission.
 
Reply
Old Feb 26, 2009 | 07:19 AM
  #6  
alloro's Avatar
alloro
Fleet Owner
15 Year Member
Shutterbug
Liked
Loved
Joined: Apr 2008
Posts: 24,322
Likes: 5,132
From: 0,0,1
Club FTE Gold Member
If it were me I would pull the engine up and forward a few inches. That might be less work than pulling the t-case and tranny.
 
Reply
Old Feb 26, 2009 | 07:27 AM
  #7  
MisterCMK's Avatar
MisterCMK
Fleet Owner
20 Year Member
Photogenic
Photoriffic
Liked
Joined: Mar 2003
Posts: 24,724
Likes: 74
From: Blue Hill Township
Originally Posted by alloro
If it were me I would pull the engine up and forward a few inches. That might be less work than pulling the t-case and tranny.
uh, about that...

Moving the engine forward is a huge pain in the keister. A tranny jack will make quick work of removing the transfer case and then simply sliding the transmission back. If you are going to pull the engine up and forward there is a HECK of a lot of stuff that needs to be removed/disconnected.
 
Reply
Old Feb 26, 2009 | 11:37 AM
  #8  
alloro's Avatar
alloro
Fleet Owner
15 Year Member
Shutterbug
Liked
Loved
Joined: Apr 2008
Posts: 24,322
Likes: 5,132
From: 0,0,1
Club FTE Gold Member
The big PITA in removing the t-case is having to unload the torsion bar to remove the torsion bar mount. Sometimes that doesn't go too well.

Maybe the exhaust and the fan have to be disconnected, but most everything else seems to have enough slack to allow for the engine to move a few inches. He could always unbolt the motor mounts from the block so that the engine can be slid forward without having to lift it much.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
caere
6.7L Power Stroke Diesel
5
Aug 12, 2014 06:40 AM
LRSTony
6.0L Power Stroke Diesel
14
Feb 21, 2014 01:18 PM
Yougotthehit
1999 - 2003 7.3L Power Stroke Diesel
13
Jan 20, 2013 11:53 AM
ToolTime
1997 - 2006 Expedition & Navigator
3
Apr 23, 2009 11:21 PM
murph89
Clutch, Transmission, Differential, Axle & Transfer Case
1
Apr 8, 2009 10:30 AM




All times are GMT -5. The time now is 05:57 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE