Notices
Pre-Power Stroke Diesel (7.3L IDI & 6.9L) Diesel Topics Only

Glow plug issue

Thread Tools
 
Search this Thread
 
Old Feb 21, 2009 | 07:53 PM
  #1  
copperdog's Avatar
copperdog
Thread Starter
|
New User
Joined: Mar 2008
Posts: 3
Likes: 0
Glow plug issue

Gentlemen;

The vehicle is a 1992 Ford with 7.3 IDI engine
The issue is the second glow plug back on the left side is having repeat failures.
The first time it just failed open.
The second time i tested it, open and when i went to remove it, it was difficult to remove from the hole. When i finally got it out, the bottom was expanded, the very bottom of the part that gets hot. I thought maybe a defective new glow plug?
I have a bore light that I can see inside the bore and no obstructions or anything contacting anything.
I then screwed another defective one in and torqued to 12 ft pounds, then removed it, looked good.
I then installed a new glow plug, torqued to 12 ft pounds, cycled the key and tested the glow plug, failed new glow plug, one key cycle. I tried to remove it and the same problem, swelled up at the verry bottom about 1/4" up from the tip.
This all started after installling a set of reman cylinder heads. The controler has also recently been replaced.
Anybody have any ideas?

Thanks
 
Reply
Old Feb 21, 2009 | 08:26 PM
  #2  
PLC7.3's Avatar
PLC7.3
Post Fiend
Joined: Nov 2004
Posts: 5,638
Likes: 1
From: Manitoba
Only install BERU Motorcraft glow plugs ZD9.... remove any other brand cautiously....
 
Reply
Old Feb 22, 2009 | 08:16 AM
  #3  
copperdog's Avatar
copperdog
Thread Starter
|
New User
Joined: Mar 2008
Posts: 3
Likes: 0
Pictures

I have some pictures, not sure how to post them?
 
Reply
Old Feb 22, 2009 | 08:48 PM
  #4  
Dave Sponaugle's Avatar
Dave Sponaugle
Post Fiend
Joined: Nov 2003
Posts: 21,285
Likes: 16
From: Nutter Fort, WV
Club FTE Silver Member

copperdog,
Welcome to FTE and the IDI diesel forum.

Start by setting up a gallery, third from left in the grey bar below the FTE header.
The select manage/create from the drop down box.
 
Reply




All times are GMT -5. The time now is 05:35 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE