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Old Feb 17, 2009 | 06:03 PM
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Clunking thread

Thought we could collect causes and remedies for various kinds of clunking that can happen under the Ex.

___________

Suspension clunking:

I can't seem to pin down what's causing the clunking under my truck. I have checked all shock and suspension bolts for proper tightness, replaced the front end sway bar end links, removed and greased the front sway bar bushings (the u-shaped split bushings), and checked to make sure the exhaust isn't banging against anything.

What's my next step? This is driving me nuts.
 
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Old Feb 17, 2009 | 06:07 PM
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Driveshaft Clunk while going from rear or neutral to drive.


Remedy....
Mark the slip joint and driveshaft, remove driveshaft, and grease the slipjoint with a moderate amount of grease, reinstall in same fashion and to make sure you realign the marks you made prior to removal.
 
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Old Feb 17, 2009 | 06:44 PM
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Front body to frame mounts. Ball joints ok?
 
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Old Feb 17, 2009 | 07:12 PM
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Originally Posted by Cardiac69
Front body to frame mounts. Ball joints ok?
Yeah. Ball joints have maybe 10K on them and are tight.

What's the remedy for the body to frame mount? Backyard job, or one for a mechanic?
 
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Old Feb 17, 2009 | 07:37 PM
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Originally Posted by H1449-6
Yeah. Ball joints have maybe 10K on them and are tight.

What's the remedy for the body to frame mount? Backyard job, or one for a mechanic?

Bigbugman has a good description on this post for greasing the body mounts....

https://www.ford-trucks.com/forums/8...vers-feet.html
 
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Old Feb 17, 2009 | 07:57 PM
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Originally Posted by sddesigns
Bigbugman has a good description on this post for greasing the body mounts....

https://www.ford-trucks.com/forums/8...vers-feet.html
After reading that thread, I'm not sure I have the same problem. Mine is a deep thunk, not a squeaking rattle. Until I got under it and started looking around, I would have sworn that the exhaust was thunking against the fuel tank (it's not).
 
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Old Feb 17, 2009 | 07:58 PM
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Well my vote would have been for a ball joint, as I just got rid of my clunk by replacing a bad one. Have you lifted it up via the frame and tried tugging on all the suspension parts?
 
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Old Feb 17, 2009 | 08:04 PM
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Originally Posted by Immortal_Ben
Well my vote would have been for a ball joint, as I just got rid of my clunk by replacing a bad one. Have you lifted it up via the frame and tried tugging on all the suspension parts?
I guess that's the next step. Don't know how I'm going to do that, though. My floor jack doesn't go high enough. Tips?
 
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Old Feb 17, 2009 | 08:26 PM
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Hmmm, if you happen to live in a small enough town.... a garage might put it up on a lift for you. I have done that a few times to change the oil or some such thing.

It would really take at least a couple of floor or bottle jacks to lift one end and set it on stands. You could set the jack(s) on some type of blocks that will not shift. Just rinse and repeat for the other end.
 
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Old Feb 18, 2009 | 08:05 AM
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Originally Posted by H1449-6
After reading that thread, I'm not sure I have the same problem. Mine is a deep thunk, not a squeaking rattle. Until I got under it and started looking around, I would have sworn that the exhaust was thunking against the fuel tank (it's not).

Sign me up for the thunk. Frustrated parts changing to find it,, sway bar end links balljoints bearings sway bar bushings shocks, NEW drive shafts and u joints. About to give up and call it the ghost of the EX.
 
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Old Feb 18, 2009 | 08:13 AM
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clunk

double check swaybar mounts (split bushings)even a little wear can cause clunk grease wont fix clunk mine looked perfect but had slight play
replaced- clunk gone
 
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Old Feb 18, 2009 | 08:19 AM
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I had that a few weeks ago and couldn't find it but when I added grease the feeling and tone changed so I knew it was the bushings that were worn. GL
 
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Old Feb 18, 2009 | 11:28 AM
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Check the swaybar links that attach to the axle. I felt a very solid bang in the floor at every bump. 5 minutes to change and not very $$. They are the ones that go around the swaybar and are held to the axle by the "C" type brackets.
 
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Old Apr 19, 2009 | 07:34 PM
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Originally Posted by H1449-6

I can't seem to pin down what's causing the clunking under my truck. I have checked all shock and suspension bolts for proper tightness, replaced the front end sway bar end links, removed and greased the front sway bar bushings (the u-shaped split bushings), and checked to make sure the exhaust isn't banging against anything.
Turned out that my clunking was an improperly torqued REAR sway bar, even though the clunking was referred to what sounded like the front of the vehicle.

So I guess the tip is to check torque on both sway bars (if so equipped) no matter which end of the truck the clunking is coming from.
 
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Old Apr 19, 2009 | 11:50 PM
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When you talk about the torque on the rear sway bar, are you talking about the round bushing to frame bracket?
 
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