Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

AIS intake

Thread Tools
 
Search this Thread
 
Old Feb 16, 2009 | 11:41 PM
  #1  
DND58's Avatar
DND58
Thread Starter
|
Laughing Gas
15 Year Member
Joined: Jan 2007
Posts: 870
Likes: 9
From: Carbondale, CO
AIS intake

I am looking to replace stock air intake on my truck. I know many are 6637 fans, but I am leaning towards the AIS intake. I like the stock look, filtering efficiency, and aparent lack of noise or drone. The thing that concerns me is the reports of the filter minder pulling in with known clean filters. Is this a common occurrence?

To the AIS crowd, are you happy with it, and would you do it again?

Thanks
 
Reply
Old Feb 16, 2009 | 11:58 PM
  #2  
HighOctane's Avatar
HighOctane
PMS: an obsession
15 Year Member
Photogenic
Joined: Jul 2007
Posts: 804
Likes: 0
From: Kamloops
Club FTE Silver Member

I have the AIS and quite like it. Mine at first used to pull the filterminder, but folks on this site showed me how to correct that issue. There is a little rubber flap near where you do the Zoodad mod, and it sticks out like a 1/2 inch tops, but removing this tiny flap actually allows your filterminder to work correctly. Not that that thing is really that great to begin with.
I also used to have a 6637, and the darth vader sounds were kinda cool, but the noise just got to me after a while. Towing would have been a nightmare I am thinking.
 
Reply
Old Feb 17, 2009 | 12:38 AM
  #3  
mndiesel's Avatar
mndiesel
Postmaster
Joined: Jan 2007
Posts: 3,418
Likes: 1
From: Circle Pines
AIS here as well and I have never had a problem with the filter minder. 30k+miles
 
Reply
Old Feb 17, 2009 | 05:06 AM
  #4  
leekingen's Avatar
leekingen
Senior User
Joined: Jan 2007
Posts: 306
Likes: 0
From: spring lake park mn
i'm going with the 6.0 air intake.it's like the asi and it will take some modification to work. i think it is cheapest way to go if you can fiend one around. e-bay chrages list car-parts.com.
 
Reply
Old Feb 17, 2009 | 05:42 AM
  #5  
jdecker88's Avatar
jdecker88
Post Fiend
Joined: Apr 2007
Posts: 7,241
Likes: 1
From: Powder Springs, East TN
Club FTE Silver Member

The AIS is a great system from the ones I have looked at. But the 6.0 air intake I believe isn't worth the trouble compared to the AIS and the filters are the same price.
 
Reply
Old Feb 17, 2009 | 07:44 AM
  #6  
rbaker6336's Avatar
rbaker6336
Post Fiend
Joined: Feb 2007
Posts: 7,191
Likes: 4
From: Blairsville,Ga
I have had the AIS on my truck for almost two years and am happy with it
 
Reply
Old Feb 17, 2009 | 07:46 AM
  #7  
farmdad's Avatar
farmdad
Posting Guru
Joined: Jul 2004
Posts: 1,777
Likes: 0
From: Buckingham, IA
Club FTE Gold Member
I've had the AIS for 3 years and am happy with it. Did do the Zoodad and flapper mod after the filterminder activated a couple times but haven't had issues with it since. With hard towing, it may move a little but never fully. I, too, didn't want the turbo noise so preferred the AIS.

Just for information, the parts dept. at the local dealership said that Ford has a heater for the filter on the new 6.4l engines for the guys who plow snow. Snow gets to the filter and causes it to plug. The heater melts the snow.....? I started thinking about the Zoodad mod and wondered if it would allow snow to enter the filter like the 6.4? I don't plow snow so haven't had any experience with this. Has anyone who plows snow done the Zoodad and had issues with it?
 
Reply
Old Feb 17, 2009 | 08:13 AM
  #8  
Ponyboychris's Avatar
Ponyboychris
Lead Driver
15 Year Member
Joined: Jan 2007
Posts: 6,708
Likes: 5
From: Kiowa CO
Club FTE Silver Member

Originally Posted by DND58
I am looking to replace stock air intake on my truck. I know many are 6637 fans, but I am leaning towards the AIS intake. I like the stock look, filtering efficiency, and aparent lack of noise or drone. The thing that concerns me is the reports of the filter minder pulling in with known clean filters. Is this a common occurrence?

To the AIS crowd, are you happy with it, and would you do it again?

Thanks
i had it for three+ years and love it. the filter minder pulled once but I was running really hard with my DP Tuner so it was more of the tunes than anything. Just reset it and no worries.

Originally Posted by farmdad
I've had the AIS for 3 years and am happy with it. Did do the Zoodad and flapper mod after the filterminder activated a couple times but haven't had issues with it since. With hard towing, it may move a little but never fully. I, too, didn't want the turbo noise so preferred the AIS.

Just for information, the parts dept. at the local dealership said that Ford has a heater for the filter on the new 6.4l engines for the guys who plow snow. Snow gets to the filter and causes it to plug. The heater melts the snow.....? I started thinking about the Zoodad mod and wondered if it would allow snow to enter the filter like the 6.4? I don't plow snow so haven't had any experience with this. Has anyone who plows snow done the Zoodad and had issues with it?
I never had any issues with snow, rain or anything else blocking the zoodad tunnel to the AIS. And I've driven in some blizzards and downpours. I have a screen on my opening but nothing else. I don't know how the 6.4's are plumbed so I cannot say why they are having trouble. My 2 cents.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-1

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-2

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-3

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-4

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-5

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-6

Every 2026 Ford Engine Explained

 Brett Foote
story-7

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-8

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-9

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
Old Feb 17, 2009 | 08:28 AM
  #9  
jeff7825's Avatar
jeff7825
Posting Guru
Joined: Sep 2007
Posts: 2,121
Likes: 0
From: Knoxville, TN
Another vote for the AIS. I've had mine for a little over a year now and have not had a problem with the filter minder. Is there suppose to be a plug for that thing? If there is, I don't have one on mine.
 
Reply
Old Feb 17, 2009 | 09:47 AM
  #10  
USAF CCM's Avatar
USAF CCM
Elder User
Joined: Sep 2003
Posts: 582
Likes: 0
From: New Baden IL
I installed my AIS back in 2003. I've never had to worry about dusting my turbo or engine components since. Last July I had Jody DP Live Tune my truck, he said I'd start tripping the filter clogged light and he was right.

My filterminder was constantly pegging out and tripping the light. What was more concerning was seeing a lot of black smoke on acceleration and feeling a loss of power.

I finally decided to do the ZooDad mod with a 1/4 wire screen cover over the hole, cut into the side of my AIS housing and add the fender sleeve. WOW! What a difference, no smoke, more power and the filterminder hasn't moved at all. Great filtration, quite (I like to listen to my stereo), and now more air into the motor! Best of Success! V/r Les
 
Reply
Old Feb 17, 2009 | 09:52 AM
  #11  
nlemerise's Avatar
nlemerise
Logistics Pro
Joined: Jun 2005
Posts: 4,243
Likes: 16
From: AZ
Here is a link to a thread on the tripping of the filterminder and a solution...
 
Reply
Old Feb 17, 2009 | 10:38 AM
  #12  
Ponyboychris's Avatar
Ponyboychris
Lead Driver
15 Year Member
Joined: Jan 2007
Posts: 6,708
Likes: 5
From: Kiowa CO
Club FTE Silver Member

I forgot about the filter sleeve mod. That should take care of any issues if you have them.
 
Reply
Old Feb 17, 2009 | 10:04 PM
  #13  
SC_Dave's Avatar
SC_Dave
Tuned
20 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2004
Posts: 476
Likes: 13
From: Hickory, North Carolina
Go with the AIS and never look back. I did and I love it!

David
 
Reply
Old Feb 18, 2009 | 12:24 PM
  #14  
madjak's Avatar
madjak
Elder User
Joined: Sep 2004
Posts: 750
Likes: 0
From: Weimar,TX
Club FTE Silver Member

When I bought my truck used, it had the AIS intake. Great filtration and never had a problem with the filter minder. I had thought about buying a 6637 just to try it, but I figured I better stay with what I know works.
 
Reply
Old Feb 18, 2009 | 12:32 PM
  #15  
clux's Avatar
clux
Post Fiend
20 Year Member
Joined: Feb 2002
Posts: 10,600
Likes: 3
From: Carhenge
Originally Posted by jdecker88
The AIS is a great system from the ones I have looked at. But the 6.0 air intake I believe isn't worth the trouble compared to the AIS and the filters are the same price.
Just wondering where you get the AIS filters for the same price as the 6.0. The best price I have ever seen is about $20 more than the I can get the 6.0 filters for.
 
Reply



All times are GMT -5. The time now is 11:29 PM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE