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Brake controller wiring \ truck side

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Old Feb 12, 2009 | 11:11 AM
  #1  
DrFord's Avatar
DrFord
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Brake controller wiring \ truck side

Ok I have a 02 f-250 with a tekonsha voyager controller. When I plug in the trailer I get nothing. no lights or anything. I thought that my controller might be bad. well I did a little research and found out that the problem is on the blue (trailer brake) wire on the truck.

I can hook my test light up to eh wires coming out of the controller and the lights turns green/red as it should. the voltage even changes with the settings. so the box is working. However I can test it on the trailer connecter and I get nothing. the ground wire is good but I get nothing on the blue one. I tested the connectors going to the plug too hoping that the problem was just in the plug but I got nothing there either.

SO....... does anyone know where this wire runs along the truck and if there are any connectors anywhere I can undo to test it along the length of it?
 
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Old Feb 13, 2009 | 02:44 PM
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rbaker6336
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From: Blairsville,Ga
Did you test where it plugs into the main harness
 
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Old Feb 15, 2009 | 08:26 AM
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rebocardo
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From: Atlanta GA
On a 2001? I did the harness from the back, plugs in over the driver's wheel well. I would test for pass through there. The connector in the back goes bad too (basically the connector/wire breaks).

On one one I did, the five way? got pulled when it was not disconnected from the trailer and required the harness being replaced. I think the harness is $80 (trailer to harness over wheel well) from the dealer.

Did you check the fuse AND relay (inside cab/under hood) ?
 
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Old Feb 16, 2009 | 07:56 PM
  #4  
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flybaby_3
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On my '01 F250 I had a problem with the brake wire where it went into the round 7 pin socket at the hitch. Must have been hit by something because the wire was cut off flush at the back of the socket. The 7 Pin socket plugs in up above the spare tire and the complete harness is available from Ford. I just bought a new 7 pin socket at an auto parts store and wired it in. Under $10 compared to the cost from ford.
 
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