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help with clutch adjustment

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Old Feb 7, 2009 | 06:24 PM
  #1  
smg65's Avatar
smg65
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help with clutch adjustment

I have a '75 F-250 (360/four-speed) and I'm a little worried about adjusting my clutch pedal play. Manual says there should be .75-1.5-inches of free travel before the pedal engages anything. When I started out, I had 2.5-inches, so I moved the locknuts on the adjusting sleeve.

My concern is that the nuts were so far out that there's almost no exposed bolt end for the sleeve (the one that goes against the clutch fork) to seat on. Once I reinstalled the spring it stays together Ok, but I"m worried that it's too fragile and it going to pop sometime when I'm driving.

The free play is down to a little over 1.5, but I wouldn't mind taking up a little more slack. Anyone have suggestions? Is this indicative of a worn clutch? Seems to engage just fine to me. Thanks.

Ed
 
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Old Feb 7, 2009 | 06:35 PM
  #2  
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Bgasrickshaw
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From: Duncan B.C.
It indicates clutch wear, but as long as it works properly and it didn't happen suddenly, it's just normal clutch wear
 
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Old Feb 7, 2009 | 08:03 PM
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Alvin in AZ
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From: Gadsden Purchase
http://www.panix.com/~alvinj/file12/crayon.jpg
I welded-on a motorcycle wrist pin to lengthen mine. ;)

Also limited the clutch pedal's total travel...
Screwed a ~1/2" thick hunk of conveyor belt to the floor under the carpet.
Bolted half a rubber isolator where the sorry original bump-stop was. :)

http://www.panix.com/~alvinj/file12/clutchlever.jpg

That's a 5/16-18 nut.

Alvin in AZ
 
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Old Feb 7, 2009 | 08:10 PM
  #4  
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Pro-Street/StateTK
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From: East Flat Rock NC
smg65


Welcome to (FTE)!


What I think is with the diferent makers of clutches and pressure plates, and when flywheels get( turned )lots of times,even sometimes (turned) to there MAX limits,this afects
the clutches having enough (Adjustment)!

Take a look at this thread,from a little while back!

{Try this link}
https://www.ford-trucks.com/forums/8...-question.html



Wally Womack
 
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Old Feb 7, 2009 | 08:14 PM
  #5  
Alvin in AZ's Avatar
Alvin in AZ
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From: Gadsden Purchase
Originally Posted by Pro-Street/StateTK
What I think is with the diferent makers of clutches and pressure plates, and
when flywheels get( turned )lots of times,even sometimes (turned) to there
MAX limits,this afects the clutches having enough (Adjustment)!
Wally Womack
That's it! :)
My flywheel has had the **** ground out of it.
It's lighter than stock. LOL :)

Alvin in AZ
 
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Old Feb 7, 2009 | 10:06 PM
  #6  
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Hey guys, thanks for the tips. I tried to do a search on the topic, but the page kept coming up blank no matter what I tried.

Drove the truck around a little this afternoon and sure enough that "crayon" popped out. I guess for now I'll probably spin those locknuts back a little so the crayon has something to grab onto.
 
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