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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Code 542 on EEC-IV but.....

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Old Feb 5, 2009 | 07:08 PM
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Code 542 on EEC-IV but.....

Hey guys.

Just picked up a 93 F250 for a smokin' price. The CEL was on, and after pulling the codes I had a couple questions.

The first code was 122 (TPS). Okay this one is obvious, change it out. However, the intructions state to rotate the sensor assembly clockwise after hooking the blades to the rotator piece.

Clockwise looking from which direction, from the top of the the TB, or the bottom where the sensor goes??

Second code was 542 (fuel circuit failure). Both tanks pump just fine, so, could it be relay going out, or do I just need to clear the code?

Thanks for the help!!
 
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Old Feb 13, 2009 | 09:48 PM
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Originally Posted by Boss F150
Hey guys.

Just picked up a 93 F250 for a smokin' price. The CEL was on, and after pulling the codes I had a couple questions.

The first code was 122 (TPS). Okay this one is obvious, change it out. However, the intructions state to rotate the sensor assembly clockwise after hooking the blades to the rotator piece.

Clockwise looking from which direction, from the top of the the TB, or the bottom where the sensor goes??

Second code was 542 (fuel circuit failure). Both tanks pump just fine, so, could it be relay going out, or do I just need to clear the code?

Thanks for the help!!
Nobody has an answer????
 
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Old Mar 12, 2009 | 05:52 PM
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Changing Throttle position sensor on an EFI 5.8

Okay, I'll try again. Any step by step directions on how to change the TPS on my 1993 5.8? Advice? Prayer?

Thanks
 
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Old Mar 12, 2009 | 05:59 PM
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Advice: pick up a service manual. Even a Haynes/Chiltons is beyond helpful on these trucks.

Per Chiltons:
**disconnect neg batt cable**

1) disconnect tps harness
2) on 5.0 and 5.8 engines, you may need to remove the throttle body
3) disconnect wiring from the sensor
4) matchmark the tps and throttle body. remove the two retaining screws.

install:
1) on 5.0 and 5.8 engines, position tps so pigtail points towards IAC valve.
2) secure tps to throttle body with retaining screws (11-16 inch lbs)
3) install throttle body
4) connect wiring
5) connect neg batt cable


EDIT: Do your fuel pumps prime when you turn the key (run for 2 sec) or do they keep running with the ignition set to "on?" Chances are there's a corroded wire or connection somewhere that the eec is picking up on.
 
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Old Mar 12, 2009 | 06:00 PM
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Originally Posted by Boss F150
Okay, I'll try again. Any step by step directions on how to change the TPS on my 1993 5.8? Advice? Prayer?

Thanks
Prayer, and Donations, lots of Donations...

Try this:
REMOVAL & INSTALLATION

Edit: Virto's quicker than I am.
 
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Old Mar 12, 2009 | 06:03 PM
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Originally Posted by Beastly

Edit: Virto's quicker than I am.
Not quicker, just more bored.
 
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Old Mar 12, 2009 | 06:06 PM
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Installation is pretty straight forward, the part about rotating the sensor just means that you will likely have to first engage the sensor to the throttle shaft before it will fully seat, and the you will have to rotate the sensor body to line up the bolt holes. I think it will be pretty obvious when you do it.
 
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Old Mar 12, 2009 | 08:40 PM
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Originally Posted by Virto
Advice: pick up a service manual. Even a Haynes/Chiltons is beyond helpful on these trucks.

Per Chiltons:
**disconnect neg batt cable**

1) disconnect tps harness
2) on 5.0 and 5.8 engines, you may need to remove the throttle body
3) disconnect wiring from the sensor
4) matchmark the tps and throttle body. remove the two retaining screws.

install:
1) on 5.0 and 5.8 engines, position tps so pigtail points towards IAC valve.
2) secure tps to throttle body with retaining screws (11-16 inch lbs)
3) install throttle body
4) connect wiring
5) connect neg batt cable


EDIT: Do your fuel pumps prime when you turn the key (run for 2 sec) or do they keep running with the ignition set to "on?" Chances are there's a corroded wire or connection somewhere that the eec is picking up on.
The fuel pumps prime as they should. I'll check the connections, grounds, etc. soon since both tanks are about empty.
 
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Old Mar 12, 2009 | 09:01 PM
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The fuel pump code may come up from switching between tanks while the engine is running.
 
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Old Mar 12, 2009 | 09:12 PM
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Originally Posted by EPNCSU2006
The fuel pump code may come up from switching between tanks while the engine is running.

Well, I've done that once or twice. Once the tps is fixed, I'll blank the memory and switch tanks when the truck is off and see if that helps.
 
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Old Mar 13, 2009 | 10:47 AM
  #11  
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From: Vancouver BC Canada
Eric (among others) has helped me in the past with a reaccurring 542 and through a little bit of trial and error, I have narrowed it down to switching tanks while the vehicle is running. Try only switching tanks when the truck is off for a little while and see if the codes stop.
 
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Old Mar 13, 2009 | 04:48 PM
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I wouldn't worry too much about the 542 in all honesty. If it doesn't come up until switching tanks with the engine running, you can just ignore that code when it comes up unless there is a dead fuel pump, but hopefully that won't take a code to figure out . 542 shouldn't turn on the check engine light, so if it's on, it's for something else .
 
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