Notices
1973 - 1979 F-100 & Larger F-Series Trucks Discuss the Dentsides Ford Truck
Sponsored by:
Sponsored by: Moser

Engine Swap Woes...starter?

Thread Tools
 
Search this Thread
 
Old Dec 29, 2008 | 09:41 PM
  #1  
btorear's Avatar
btorear
Thread Starter
|
Senior User
Joined: Jul 2003
Posts: 143
Likes: 0
Engine Swap Woes...starter?

Hello. I'm doing (finishing) an engine swap in my 74 F100. Put in a 351M and a C6 transmission. Have been working several says on getting everything put back together. Got to a point today that i thought I'd go ahead and try to get her to turn over, so i put the battery back in and turned the key. i got a loud CLUNK! not a click like the solenoid, but a very loud clunk. I'm almost certain it was the starter engaging the flywheel (with nothing happening) but I'm not positive. I took the starter off to inspec the teeth on the flywheel and the starter drive. both looked ok. i did notice the torque specs for the starter mounting bolts was from 17-22 lbs. i had them much much tighter. would that have caused it to bind? Geeze i don't know I'm really at a loss. Any help or ideas would be greatly appreciated
 
Reply
Old Dec 29, 2008 | 09:56 PM
  #2  
Embreechristopher's Avatar
Embreechristopher
New User
Joined: Dec 2008
Posts: 23
Likes: 0
From: Sherwood
It could have been your torque converter. if it isn't aren't lined up correctly and you turn the motor it can break. so inspect your torque converter
 
Reply
Old Dec 29, 2008 | 10:06 PM
  #3  
btorear's Avatar
btorear
Thread Starter
|
Senior User
Joined: Jul 2003
Posts: 143
Likes: 0
not lined up correctly? What do you mean? i did pull it off the transmission before attatching the trans to the engine (when it was on the sop floor before putting it in the truck). i had a hard time getting it to go together when trying to put the trans on the engine with the converter already bolted to the flexplate, but eventually by turning the flexplate with a prybar it slid right on. was this the wrong procedure. i couldn't figure any other way of getting it bolted on. you can probably guess I'm a novice. actually this is my first engine swap.. how would i check to see if it is the converter? Thanks.
 
Reply
Old Dec 29, 2008 | 10:31 PM
  #4  
Bart8109's Avatar
Bart8109
Senior User
Joined: Jul 2004
Posts: 186
Likes: 0
Yea, it is the wrong way. You may or may not have ruined the pump housing, but kinda sounds like it. Which means pulling trans and having that repaired/rebuilt why you're at it. To put the trans to engine, first seat the TQ in the trans, then fit the trans to engine and bolt it together. There will be, when correctly done, about 1/16th to 1/8th inch separating the TQ from the flexplate. Slide the TQ to flexplate and match up the holes to bolt TQ to flexplate. This way the pump housing doesn't get destroyed.

Don't feel too bad. It is a rookie mistake some of us have done. Next Time, ask and I assure you someone who knows what he's talking about will respond and help without any attitude. That's a nice part of the site, great knowledge shared freely.

Sorry about the trans, but maybe I'm wrong which is the norm for me.
 
Reply
Old Dec 29, 2008 | 10:32 PM
  #5  
Embreechristopher's Avatar
Embreechristopher
New User
Joined: Dec 2008
Posts: 23
Likes: 0
From: Sherwood
I am new at this to it's just what my mechanic told me when me and my dad we're replacing a motor in a truck to always make sure the torque converter is line up correctly because it will break. here's the procedure he gave us

1. put the torque converter on the shaft
2. lift up the rear end of the transmission a few inches so the transmission is at an angle.
3. spin the torque converter till it clicks stop push it back a little and spin it again till it clicks then the torque converter goes back further.
4. bolt up the motor and line up the flywheel before bolting it tho the torque converter
5. after the motor is bolted to the tranny go to where the starter is held bolting the torque converter to the flywheel when getting the nuts on the torque converter bolts turn the motor over with a wrench to get to the rest and when doing that see if it turns over easily by hand
but before you go pulling out your motor and tranny talk to other people to figure out what else the problem could be and to get more ideas on the subject
If you're not able to turn the motor over at all by a wrench after the motor and transmission are bolted together, something is defininally wrong
 
Reply
Old Dec 29, 2008 | 11:05 PM
  #6  
btorear's Avatar
btorear
Thread Starter
|
Senior User
Joined: Jul 2003
Posts: 143
Likes: 0
Thanks for all the info guys. I sure hope you're wrong too bart8109 lol. But let me ask you this. i noticed on the shaft that the torque converter came off of, there was a "bump" for lack of a better term, on it which corresponds with an "unbump" (geeze i know this sounds stupid) in the converter. in order to get the trans attatched to the converter i rotated the engine with a prybar to line up these corresponding "bumps" when they lined up that's when the trans slid forward. then i just bolted it onto the engine. would that have damaged the pump?
 
Reply
Old Dec 29, 2008 | 11:19 PM
  #7  
first today's Avatar
first today
Postmaster
Joined: Mar 2008
Posts: 3,593
Likes: 2
From: Prairieville, La
Club FTE Silver Member

Embreechristopher and bart8109 are correct. Basically the torque converter should lock in twice to the tranny. It will slide in and click and then turn, slide, and click again. It should be recessed a little past the bell housing. Line the 4 studs on the torque with the 4 holes in the flywheel. You should never force the tranny to the engine. Do not use the bolts to seat the engine to the tranny. You can use the bolts to keep it lined up.Turn the engine at the crank bolt to tighten the 4 bolts on the torque converter. You may have damaged the front pump on the tranny the way it was installed, because the torque converter was not locked in all the way.
 
Reply
Old Dec 29, 2008 | 11:56 PM
  #8  
btorear's Avatar
btorear
Thread Starter
|
Senior User
Joined: Jul 2003
Posts: 143
Likes: 0
i may attempt to correct that if i didn't break anything. Thanks for the advice. Getting back to my original problem of the engine not turnig over and only hearing a "clunk." i measured the distande from the edge of the starter mounting surface (with the starter off of course) to the flexplate ring gear. it was only a little over a centimeter. the pinion on the starter was almost surely already engaged in the ring gear before the key was even turned. it just doesn't look right at all to me. Think i may have the wrong starter? honestly i don't see how any starter is gonna work without some major shimming. according to a parts search i did on advanced auto parts website it's the right one. Any help is greatly appreciated.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Dec 30, 2008 | 01:14 AM
  #9  
monsterbaby's Avatar
monsterbaby
Hotshot
Joined: Dec 2003
Posts: 18,423
Likes: 9
From: iowa
the "clunk" you are hearing is probably the starter hitting the flexplate and unable to turn it over because by not installing the TC correctly what you have done is bound up the transmission and making it impossible for the starter to turn it over most likely. Also since you have put the TC in a bind and it not being seated all the way something has to move, most likely you have broke the front pump on the trans BUT the other part that will move is the flexplate, meaning it will bend forward when you force it that way reducing the distance between the ring gear and the starter so yes most likely the gear is almost if not already engaged because the flexplate is probably bent a 1/4" or more.
You REALLY need to get that correct before proceeding any further worrying about the starter, most likely once you get the tc and front pump issues fixed the starter clearance issues will go away honestly. If not of coarse we can work on that then.
 
Reply
Old Dec 31, 2008 | 03:01 PM
  #10  
btorear's Avatar
btorear
Thread Starter
|
Senior User
Joined: Jul 2003
Posts: 143
Likes: 0
ok i finally got the transmission off the engine. since i couldn't turn the engine by hand this was extremely difficult. But i did get them apart. I'm still a little confused though because the torque converter spins freely. and now that i have them apart i can turn the engine over by hand. If i damaged the pump in the trans would it still spin freely? (when i turn it by hand i mean)
 
Reply
Old Dec 31, 2008 | 03:03 PM
  #11  
btorear's Avatar
btorear
Thread Starter
|
Senior User
Joined: Jul 2003
Posts: 143
Likes: 0
ok i see that may be unclean now that i go back and read it. i have the engine and trans separated. i can spin the torque converter (in the trans) easily. if the front pump was damaged would it still spin freely?
 
Reply
Old Dec 31, 2008 | 03:04 PM
  #12  
btorear's Avatar
btorear
Thread Starter
|
Senior User
Joined: Jul 2003
Posts: 143
Likes: 0
oops. the word i meant to use was "unclear" not unclean ha ha
 
Reply
Old Dec 31, 2008 | 03:34 PM
  #13  
bmuhlbach's Avatar
bmuhlbach
Cargo Master
15 Year Member
Photogenic
Joined: Dec 2006
Posts: 2,511
Likes: 8
From: hinckley ohio
pull t.c out and reinstall should spin and press back should feel it click and slid back spin and press again and t.c. should click and slid back more.
 
Reply
Old Dec 31, 2008 | 03:45 PM
  #14  
btorear's Avatar
btorear
Thread Starter
|
Senior User
Joined: Jul 2003
Posts: 143
Likes: 0
if it does seat back in after i follow the spin click spin click procedure would that mean the front pump isn't broken?
 
Reply
Old Dec 31, 2008 | 04:23 PM
  #15  
btorear's Avatar
btorear
Thread Starter
|
Senior User
Joined: Jul 2003
Posts: 143
Likes: 0
ok. i went back out to the shop (seems like the past week or so i've lived there ha ha) and spun the torque converter again. it slid back some more which from what i've read, means it's now engaging the pump and it's fully seated. when i had it bolted onto the engine it wasn't in this position (foolishly, from ignorance, i bolted the converter to the flexplate then put the trans to the engine. I'll know better next time) so i need some advice. should i reconnect the trans to the engine now that i know the converter is seated fully? Or should i take it to the trans shop down the road to make sure i didn't screw up the front pump? i really need to get this project finsihed up while i have time. we'll have a new baby girl in a couple weeks (or sooner) and there'll be no time for my toys then ha ha.
 
Reply



All times are GMT -5. The time now is 05:34 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE