Notices
1961 - 1966 F-100 & Larger F-Series Trucks Discuss the Slick Sixties Ford Truck

Power Booster

Thread Tools
 
Search this Thread
 
Old Nov 18, 2008 | 09:39 PM
  #1  
Schuyles's Avatar
Schuyles
Thread Starter
|
Laughing Gas
15 Year Member
Photogenic
Photoriffic
Joined: May 2008
Posts: 1,130
Likes: 3
From: Hendersonville, TN
Power Booster

I have always dreamed about the idea of a power booster/dual chamber master in my '65. Obviously, seeing all the bolt-ons advertised in magazines and such makes it look like I just take the old one off, and put the new one on. I was wondering if anyone could enlighten me about the reality of the swap. Do these kits really help out a drum/drum pedal? Do you need a certain amount of "vacuum" (which I do not understand at all...and is not mentioned by the advertisers)? Do you just put it in, bleed it, and go on with your life?? I couldn't find much information in old threads.

Thanks.

SKY
 
Reply
Old Nov 18, 2008 | 10:59 PM
  #2  
Schuyles's Avatar
Schuyles
Thread Starter
|
Laughing Gas
15 Year Member
Photogenic
Photoriffic
Joined: May 2008
Posts: 1,130
Likes: 3
From: Hendersonville, TN
wanted to add that I have the 240....so if some sort of vacuum is required, how do you attach it to the engine? Just really curious
 
Reply
Old Nov 18, 2008 | 11:14 PM
  #3  
rsdjcarter's Avatar
rsdjcarter
Elder User
Joined: Sep 2008
Posts: 670
Likes: 0
From: Federal Way Wa
There should be a fitting or plug on the intake manifold for vacume as for the booster you're best off finding an original setup the bolt ons are a little more involved than just bolt on. fitting to your existing pedal and special brakets to bolt to the firewall. Someone else will chime in with particulars. Good luck they can be found if you look hard enough some one on another thread mentioned that napa carried one but i can't remember the part number off the top of my head.
RCC
 
Reply
Old Nov 19, 2008 | 10:18 PM
  #4  
bigblockford_390's Avatar
bigblockford_390
Elder User
Joined: Jul 2006
Posts: 930
Likes: 0
From: East Helena MT
Originally Posted by Schuyles
I have always dreamed about the idea of a power booster/dual chamber master in my '65. Obviously, seeing all the bolt-ons advertised in magazines and such makes it look like I just take the old one off, and put the new one on. I was wondering if anyone could enlighten me about the reality of the swap. Do these kits really help out a drum/drum pedal? Do you need a certain amount of "vacuum" (which I do not understand at all...and is not mentioned by the advertisers)? Do you just put it in, bleed it, and go on with your life?? I couldn't find much information in old threads.

Thanks.

SKY
You have two options to put a brake booster and master cylinder with two resivors.

Option 1. Install disk brakes on your pickup off of a 1973-1979 F-series pickup. This requires more than a booster and master cylinder and your best bet is to buy a donor truck to get all the parts you need to complete the swap. I completed the swap on my 65 last fall and it took a weekend to complete. I purchased a 73 F-100 and took a whole lot of parts off for myself and then sold the rest off piece by piece and got all of my money back. I highly recommend this swap as my truck and others on here who have completed the swap rave about how well the trucks stop.

Option 2. Install a booster and master cylinder off of a 1967-72 F-series truck as they had drum brakes all the way around and dual resivors on the master cylinder. There is less plumbing of lines involved with this swap but swapping parts would be fairly easy. I can not go into the details as I have never competed the swap, but I would not think it would be that bad.

If you go front disk, I can provide more info and I have pictures of my swap in my gallery on that. In my opinion there is no need to purchase a kit from a magazine, as you can complete your swap using all factor Ford parts and I would think for a whole lot cheaper. Either swap require a little more work than just bolting on a new booster and master cylinder and bleeding brakes.

The more vacuum you have the better, if you engine will not maintain enough vacuum you can always had a vacuum canister which stores additional vacuum to be used by the booster. Unless you have a radical camshaft on the engine or a very worn out engine a stock engine will provide enough vacuum to run the booster.

Jeff
 
Reply
Old Nov 20, 2008 | 09:59 AM
  #5  
Flyn66dtmn's Avatar
Flyn66dtmn
Elder User
Joined: May 2005
Posts: 581
Likes: 1
From: Montana
i installed the boosterand all hardware from a 76 f-100 and the only problem i ran into was the connection from the portioning valve to existing brake lines. they are two different breeds altogether, i did find the right changeover parts at the auto parts store. so if this particular part does not come with the kit be prepared for that. i dont know if the 67--72 have the different sized connections as i have never done those years. i'm sure someone on this site will know that, Dutch
 
Reply
Old Nov 20, 2008 | 11:16 PM
  #6  
Schuyles's Avatar
Schuyles
Thread Starter
|
Laughing Gas
15 Year Member
Photogenic
Photoriffic
Joined: May 2008
Posts: 1,130
Likes: 3
From: Hendersonville, TN
Thanks everybody for your input. That helped clear up some questions I had. I am planning on doing the disc brake conversion, and that is why this question came up. I'm just trying to get it straight it my head and on paper before I dive in. I've read the article on the disc conversion, and would LOVE to grab a donor off craigslist and go at it. Problem is the truck is in TN in my parents garage. I've been livin with my parents for the last six weeks and will for one more month before I go back to UT to finish my last semester of college. I'm applying to law schools right now for next fall, and planning on getting married in April or May....needless to say, I don't know how my truck will fit in during the next 3 to 4 years of my life. I could end up at a law school in southern cali or Vermont! Figuring out life at my age is HARD, and it's nice to retreat to the world of classic trucks for a little bit of peace and quiet. Dreaming and planning my build is an escape from the real world for me. I didn't get to escape too far though as my girldfriend (not fiance yet ) helped me install my T/S switch a few weeks ago..haha.

Don't know where that tangent came from, but I just think it's funny that all the time I spend studying and preparing for my "future" is really just so I can have a decent salary to be able to have the truck of my dreams. I know a hunk of metal isn't the most imp. thing in life...but it helps motivate me

Am I the only one?

SKY
 
Reply
Old Nov 21, 2008 | 12:33 AM
  #7  
rsdjcarter's Avatar
rsdjcarter
Elder User
Joined: Sep 2008
Posts: 670
Likes: 0
From: Federal Way Wa
I Agree with you Whole-hartedly it's my escape too. Early Congrats & Good Luck!
RCC
 
Reply
Old Dec 23, 2008 | 12:42 AM
  #8  
1966CCCAMPERSPECIAL's Avatar
1966CCCAMPERSPECIAL
Junior User
Joined: Jan 2007
Posts: 58
Likes: 0
From: Riverside Ca.
I have a 66 f250 that I took the spindles,discs, proportioning valve and master and booster from a 70 f250 and everything was a bolt on except for 3 exceptions. I had to make to spacers to go between the booster brackets and the firewall because the rod from the booster to the pedal was an 1" to long and I had to fabricate a small bracket to mount a brake lite switch to the pedal support. I also had to replumb the front brakes because when you remove the junction block fron inside the frame the fittings are a different size on the proportioning valve. I put the proportioning valve up on the fender well where it wwas easy to get to. There are brackets that will mount prop valve off master. It's really simple once you start doing it.

I think a 67 booster has the same length booster rod as the 66 and would elinate the 1" spacers and will in the future try that.

You can not imagine the difference in braking. No more pumping the brakes and hoping you don't have to make a panic stop

ED
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Dec 23, 2008 | 03:52 AM
  #9  
daveengelson's Avatar
daveengelson
Lead Driver
20 Year Member
Photogenic
Joined: Aug 2003
Posts: 6,305
Likes: 18
From: Boulder Creek, Ca
Club FTE Gold Member
There are a number of variations to the upgrade, FTE member ddavidv has a very good article on the subject, posting a link to his web site, hopefully it will help. I used a 76 donor truck, direct hookup. Usually find a vacuum plug on the aft part of the intake manifold. Purchased 1/2" square alum stock for spacer between the firewall and booster bracket. Cut the length of the alum stock to cover both sides approx. 2 1/2" long, and drilled the holes for the mounting bolts. Found the alum stock easy to work with. I also used the original brake assembly and pressure stop switch, purchased an adaptor and modifying an adaptor by taping the threads to mount on the proportion valve. Believe majority of FTE members suggest hooking up an elect. stop switch for safety reasons. Also recommend not bothering with salvaged master cylinder, purchased a new master cylinder from Napa parts store for $45, no exchange necessary and did not have to worry about it going out any time soon.


f100discs
 
Reply
Old Dec 23, 2008 | 06:53 AM
  #10  
Ra_'s Avatar
Ra_
New User
Joined: Oct 2007
Posts: 18
Likes: 0
I did the donor truck also. I used every thing of the front of a 77? (not sure of the year) and the only thing i had to fab was a bit of hard line to connect the propvalve to the rear brake line. I had to drill 5 holes in the frame/cross member: 2 for the prop valve (my donor had it on the cross) and 3 for the brakets that hold the joint where the hard line meets the rubber line at the wheels (one side had an existing hole). I rebuild the calipurs and the master cylinder just for the experiance.
 
Reply




All times are GMT -5. The time now is 06:45 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE