Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

headlight assembly

Thread Tools
 
Search this Thread
 
Old Oct 6, 2008 | 02:47 PM
  #1  
ron86toy's Avatar
ron86toy
Thread Starter
|
Posting Guru
Joined: Dec 2006
Posts: 1,081
Likes: 0
From: Gladwin,Mi
headlight assembly

Does any one have a write up on how to change the headlight assembly?I started to tear it apart but I think there a few attachment points I am missing(and cant find)...figure I ask before breakage.
 
Reply
Old Oct 6, 2008 | 03:02 PM
  #2  
BlueMule's Avatar
BlueMule
Posting Guru
Joined: Nov 2001
Posts: 1,743
Likes: 2
From: Ft Scott
Did you get the two nuts that are on the backside between the battery and the light assembly? The studs are on the back of the housing and I think the nuts are 10mm. They are recessed in pockets in the sheetmeatal and you cant see them from above. They're easier to get at with the batteries removed but if you're good at braille you can do it with the batteries in place.
 
Reply
Old Oct 6, 2008 | 03:08 PM
  #3  
ron86toy's Avatar
ron86toy
Thread Starter
|
Posting Guru
Joined: Dec 2006
Posts: 1,081
Likes: 0
From: Gladwin,Mi
Originally Posted by BlueMule
Did you get the two nuts that are on the backside between the battery and the light assembly? The studs are on the back of the housing and I think the nuts are 10mm. They are recessed in pockets in the sheetmeatal and you cant see them from above. They're easier to get at with the batteries removed but if you're good at braille you can do it with the batteries in place.
Nope....that must be what I am missing......Thanks a bunch.....I will post back if I need any other help or after completion.
Time to go get the can of cuss words ready....it gets opened every time no matter how easy the job is.
 
Reply
Old Oct 6, 2008 | 03:11 PM
  #4  
Neal 97 250's Avatar
Neal 97 250
Post Fiend
Joined: Mar 2007
Posts: 9,010
Likes: 5
From: Johnson City, TN.
Once you get those two bolts off it will fall off in your hand. They are hard to find especially with the battery in there. I promise they are there. All else is just straight forward stuff and bolts that you can see and get to easily.
 
Reply
Old Oct 6, 2008 | 04:37 PM
  #5  
ron86toy's Avatar
ron86toy
Thread Starter
|
Posting Guru
Joined: Dec 2006
Posts: 1,081
Likes: 0
From: Gladwin,Mi
Thanks guys....after squeezin my hand down there with the 10mm out came the can of words.....F@#$....11mm!!!!

Anyways.....got her done!...they were not that bad on the pass side with the batt. once you know they are there(driver side looks a little tighter).....the owner before me must have not known since there was duct tape where he broke the back of the turn signal.I had this light(cheapo aftermarket) laying around and figured on throwing it in there until I pick up the clear lenses.My drivers side is getting fogged up but no where near how the pass side is.

I fixed my gap in the bumper too(used to be about a 3 inch gap with the body

before


new and old


after
 
Reply
Old Oct 6, 2008 | 07:18 PM
  #6  
RÖENTGEEP's Avatar
RÖENTGEEP
FOREIGN GURU
Joined: Jul 2006
Posts: 7,655
Likes: 7
From: Celaya, Gto. MX
Club FTE Silver Member

If anybody needs the write up with pics, I can send it by e-mail, let me know.
 
Reply
Old Oct 6, 2008 | 07:50 PM
  #7  
RubberDuck's Avatar
RubberDuck
Logistics Pro
Joined: Jul 2001
Posts: 4,137
Likes: 41
From: Marble Falls, Texas
Club FTE Silver Member

Ron, on the other one you can use turtle wax rubbing compound (green and white can) and compound the head light lens for about 5 good minutes and it will come out as clear as that one. Then seal it with some wax. I used to do it all the time with No.3. Yes, it will fade again, but the fix is cheap and easy. Try it on the one you just took out. Basicly you are sanding the haze off the lens.
 
Reply
Old Oct 6, 2008 | 08:53 PM
  #8  
maverick1701's Avatar
maverick1701
Posting Guru
Joined: Feb 2008
Posts: 1,795
Likes: 1
From: Lubbock, Texas
Originally Posted by RubberDuck
Ron, on the other one you can use turtle wax rubbing compound (green and white can) and compound the head light lens for about 5 good minutes and it will come out as clear as that one. Then seal it with some wax. I used to do it all the time with No.3. Yes, it will fade again, but the fix is cheap and easy. Try it on the one you just took out. Basicly you are sanding the haze off the lens.

I have been needing to do that... thanks for the tips cody
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Oct 6, 2008 | 09:01 PM
  #9  
ron86toy's Avatar
ron86toy
Thread Starter
|
Posting Guru
Joined: Dec 2006
Posts: 1,081
Likes: 0
From: Gladwin,Mi
Originally Posted by RubberDuck
Ron, on the other one you can use turtle wax rubbing compound (green and white can) and compound the head light lens for about 5 good minutes and it will come out as clear as that one. Then seal it with some wax. I used to do it all the time with No.3. Yes, it will fade again, but the fix is cheap and easy. Try it on the one you just took out. Basicly you are sanding the haze off the lens.
I thought about that...but had this lens sitting on the shelf(got it for free) so threw it on since I could not see very well at night.I will soon be putting clear lenses in(been looking at HID conversions too).My drivers side I do not think it will help much....I can see moister on the inside of the lens.
 
Reply
Old Oct 6, 2008 | 09:03 PM
  #10  
RubberDuck's Avatar
RubberDuck
Logistics Pro
Joined: Jul 2001
Posts: 4,137
Likes: 41
From: Marble Falls, Texas
Club FTE Silver Member

Yeah, it won't help the one with moisture in it.
 
Reply
Old Oct 6, 2008 | 09:10 PM
  #11  
BlueMule's Avatar
BlueMule
Posting Guru
Joined: Nov 2001
Posts: 1,743
Likes: 2
From: Ft Scott
Originally Posted by RÖENTGEEP
If anybody needs the write up with pics, I can send it by e-mail, let me know.
Jose do you have a copy of the one that used to be on the GTS website?
 
Reply
Old Oct 6, 2008 | 09:20 PM
  #12  
BlueMule's Avatar
BlueMule
Posting Guru
Joined: Nov 2001
Posts: 1,743
Likes: 2
From: Ft Scott
Originally Posted by ron86toy
Thanks guys....after squeezin my hand down there with the 10mm out came the can of words.....F@#$....11mm!!!!
ah I only missed it by 1mm. It's been years since I've had mine out The ugly bumper makes it a pain in the *** to get at the lights. I've had new clear headlights, corners and signals since Jan and I still haven't put them on because I don"t feel like taking the bumper off.
 
Reply
Old Oct 6, 2008 | 09:23 PM
  #13  
RÖENTGEEP's Avatar
RÖENTGEEP
FOREIGN GURU
Joined: Jul 2006
Posts: 7,655
Likes: 7
From: Celaya, Gto. MX
Club FTE Silver Member

Originally Posted by BlueMule
Jose do you have a copy of the one that used to be on the GTS website?
Im not sure, but maybe it is, a friend send it to me, because I loose the link like every body, I have it in my PC, give me or PM me your e mail and I send a copy.
 
Reply
Old Oct 7, 2008 | 07:34 AM
  #14  
Neal 97 250's Avatar
Neal 97 250
Post Fiend
Joined: Mar 2007
Posts: 9,010
Likes: 5
From: Johnson City, TN.
I had moisture in my pass light. I pulled it in the shop over night and pulled the bulb. sprayed contact or brake cleaner in there let it sit/repeat and by morning all moisture was gone.
 
Reply
Old Oct 7, 2008 | 09:09 AM
  #15  
ron86toy's Avatar
ron86toy
Thread Starter
|
Posting Guru
Joined: Dec 2006
Posts: 1,081
Likes: 0
From: Gladwin,Mi
Originally Posted by Neal 97 250
I had moisture in my pass light. I pulled it in the shop over night and pulled the bulb. sprayed contact or brake cleaner in there let it sit/repeat and by morning all moisture was gone.

I will give it a try today.....I will give the lens a buff job too and see what happens.
 
Reply



All times are GMT -5. The time now is 07:48 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE