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Ok, I was recently pulling my stock 2" blocks off the rear axle to put some 3" ones in it's place....... I know..... long story.
Anyway, the new u bolts didn't fit exactly over the axle. I mean they fit but wer rounded a little short, so I had to tap the bottom of em with a hammer. Well that widened them at the top where they go through the plate. I pulled them together with a pair of channel locks and threw the nuts on em. Now when I went to torqe them down, 75ft lbs according to my crafstman tq wrench, the felt incredibly tight then loose. I am assuming it was due to the bolt streching to the right shape. Well sure enough, one of the nuts stripped the bolt and popped. Now these are grade 8 gold bolts. Is this normal, or are they just junk. I am thinging about ordering some more from bronograveyard, but they look like the same damm ones.
There's no way they are grade 8 bolts if you stripped them, grade 8 of that size will handle several hundred pounds TQ and it will break before it strips.
Also, when tightening them up do so in a diagonal pattern. Don't just tighten up one nut at a time. You'll have to go aroung the 4 nuts several times. You want the amount of exposed threads to be close to the same. I think leaf spring to rear axle U bolts are supposed to be torqued to 80-100 lbs. Some one correct me if I am wrong.
they are goldish in color, and since grade 8 bolts are the same color I assumed they were the same. I'll call a machine shop, and possibly the ol ford dealership and see if they have exteneded u bolts.
As Conanski mentioned, there is no way you could strip grade 8 fasteners with normal hand tools. Those gold colored U-bolts were just cadmium plated lower grade material. Since you had a problem with fit, they were probably too narrow to fit your axle. New U-bolts should fit perfectly.
The last time I needed U-bolts I used Skyjacker parts. They were cadmium plated and fit fine. The touque value was somewhere around 150 ft-lbs. 75 sounds a bit low.
I buy my u bolts at a spring shop, a shop that specializes in large tractor trailer spring/axles.
I tell them the leg length, the leg diameter, round or square and the axle diameter for the bolts I want.
They pull the appropriate length and diameter stock off the rack, put the appropriate die's that match my measurements in the press and bend em while I watch.
Then give em to me with the nuts that go with them, not your average hardware store nut either. Nuts are usually 3/4" to over a 1" tall, plenty of "fine" thread to grab the legs with.
The prices at the spring shop are much better then the auto parts and the quality is definitely worth the extra trip.
They should be tighten then put in service for 100 miles or so, and then re tightened.
I have never stripped one, I use a half inch drive ratchet with the 4' long handle from my floor jack on it to draw them up tight. A u bolt will stretch a long ways before its tight.
A air gun will make it easy to take up all the slack to get everything in place nice yea, but one will not tighten them sufficiently by itself, like trying to tighten a spring.