Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Regulated Return Kit Problems

Thread Tools
 
Search this Thread
 
Old Aug 25, 2008 | 10:03 AM
  #1  
DemonRace6's Avatar
DemonRace6
Thread Starter
|
Hi!
Joined: Sep 2007
Posts: 1,268
Likes: 0
From: Central NJ
Regulated Return Kit Problems


I installed my Regulated Return Kit this weekend that I got from ITP. Looks great but I had a few problems along the way:
The rubber bushings used in-between the main supply and return line that connect to the bowl are a horrible design. They were extremely hard to get on and then the supply one leaked and I had to find a hose pin Pep Boys to match it and cut and shave it down to replace it, very annoying, they should just have been flair fittings, would have saved me a lot of time.
My batteries craped out, they are 7 years old and the stock ones that came with the truck but did they have to go now! .. not an issue with the kit just annoying.
The serious problems: My SES light is now on, anyone know why or how to resolve this?
Finally, when I started my truck after it sat for a full night after the first drive with the kit in I thought it was going to stall out, the RPM's were dropping from 1 to 0 over and over until I gassed it a bit and then it was ok, haven't started the truck this morning yet, hopefully that doesn't happen again but does anyone know what that was about!?!

But I must say I like the look of the gauge under the hood
 
Reply
Old Aug 25, 2008 | 10:25 AM
  #2  
mndiesel's Avatar
mndiesel
Postmaster
Joined: Jan 2007
Posts: 3,418
Likes: 1
From: Circle Pines
I would recheck all the connections to make sure they are tight and not leaking. Also how much fuel pressure are you getting on the gauge? Try adjusting the pressure, I keep mine around 65-67psi. Otherwise call Dennis at ITP and I am sure he will help you figure it out.
 
Reply
Old Aug 25, 2008 | 10:37 AM
  #3  
DemonRace6's Avatar
DemonRace6
Thread Starter
|
Hi!
Joined: Sep 2007
Posts: 1,268
Likes: 0
From: Central NJ
There are no leaks, that was the first thing I checked, my pressure is at 64psi, I will adjust that then call if it doesnt remove the SES.
 
Reply
Old Aug 25, 2008 | 10:57 AM
  #4  
mndiesel's Avatar
mndiesel
Postmaster
Joined: Jan 2007
Posts: 3,418
Likes: 1
From: Circle Pines
Well 3-4 psi will not clear the ses light and with no leaks it must be non related to the reg return. Try to find someone close that can read codes and find out why the light is on.
 
Reply
Old Aug 25, 2008 | 11:21 AM
  #5  
Orezona's Avatar
Orezona
Postmaster
Joined: Oct 2004
Posts: 3,767
Likes: 1
Originally Posted by DemonRace6
I installed my Regulated Return Kit this weekend that I got from ITP. Looks great but I had a few problems along the way:The rubber bushings used in-between the main supply and return line that connect to the bowl are a horrible design. They were extremely hard to get on and then the supply one leaked and I had to find a hose pin Pep Boys to match it and cut and shave it down to replace it, very annoying, they should just have been flair fittings, would have saved me a lot of time.
IMO, I would contact Dennis at ITP with any issues or even suggestions you have/had with his RR kit. Dennis is a straight up guy very well known in the Diesel world. He will or would have helped you out in a flash.

Open forum bashing won't get you far with vendors. Just saying, not
 
Reply
Old Aug 25, 2008 | 11:30 AM
  #6  
John311t's Avatar
John311t
Postmaster
Joined: Dec 2005
Posts: 3,405
Likes: 0
Did you remember to plug your MAP sensor line in after installing the kit. You must have forgotten to plug something in, recheck everything.
 
Reply
Old Aug 25, 2008 | 03:34 PM
  #7  
fbilly420's Avatar
fbilly420
Senior User
Joined: Dec 2006
Posts: 307
Likes: 0
From: Tooele, Utah
Originally Posted by John311t
Did you remember to plug your MAP sensor line in after installing the kit. You must have forgotten to plug something in, recheck everything.
That is exactlly what I was going to say.

I just installed this kit plus the bowl delete on my truck and I have to say the quality of all the parts I got from Dennis are top notch.
 
Reply
Old Aug 25, 2008 | 05:00 PM
  #8  
ron's power stroke's Avatar
ron's power stroke
Post Fiend
Joined: Jun 2006
Posts: 9,714
Likes: 2
From: White Mnt's,New Hampshire
this is the very first time i have heard any thing like this...and there are a bunck of ITP R&R kits on this forum...if it was as simple as a flair fittings.. it probably would be that way...maybe it was the wrench turning the fitting??
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Aug 26, 2008 | 07:58 AM
  #9  
DemonRace6's Avatar
DemonRace6
Thread Starter
|
Hi!
Joined: Sep 2007
Posts: 1,268
Likes: 0
From: Central NJ
Originally Posted by John311t
Did you remember to plug your MAP sensor line in after installing the kit. You must have forgotten to plug something in, recheck everything.
That is what Dennis said also, so I am going to have to look everything over again, I may have just bumped something else loose.

I was not bashing about the rubber bushing, just critiquing.

I did not mean to be bashing about the rubber bushing, just critiquing when still frustrated. I thought that the kit was extremely well put together, and the ITP parts look great!
 
Reply
Old Aug 27, 2008 | 01:33 PM
  #10  
DemonRace6's Avatar
DemonRace6
Thread Starter
|
Hi!
Joined: Sep 2007
Posts: 1,268
Likes: 0
From: Central NJ
I found the plug, not sure which one it was but it was not pushed on all the way, SES light is off and my truck is running great.
 
Reply
Old Aug 27, 2008 | 02:18 PM
  #11  
Orezona's Avatar
Orezona
Postmaster
Joined: Oct 2004
Posts: 3,767
Likes: 1
Good to hear.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Shutech
1999 - 2016 Super Duty
1
Apr 21, 2015 09:31 PM
Banjoono
Explorer, Sport Trac, Mountaineer & Aviator
2
Jun 5, 2014 08:58 PM
FordeRXLT2005
Explorer, Sport Trac, Mountaineer & Aviator
4
May 2, 2009 02:27 PM




All times are GMT -5. The time now is 01:08 PM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE