battery light
, until I had it checked. Cass
In the old days the battery or alt light was some sort of a voltage balance circuit. If the circuit went kerflooey, that would cause the light to come on just like if the alt was going bad. You'll need an EE to explain the theory of it, but suffice it to say that if the alt & bat test out good (and aren't dying on you), the problem is likely in the warning light circuit.
-dave

The regulator (or the stator, or the rectifier bridge) can have a bad connection, and as soon as it heats up (or cools off) the connection breaks or changes resistance and causes it to not charge.
The light on newer vehicles is driven by an output right off the regulator, if the regulator is driving the light, it thinks something is wrong.
Since you've already checked everything else, check your grounds. The engine-to-battery, engine-to-body, and body-to-battery all need to be solid and making good connections.
Other than that, a slipping belt can do it, but it sounds really like the regulator is going out.
Without really checking everything, get a good volt meter, and check what the voltage is when idling. It should be above 14 volts, but not above, say, 14.7 volts.
If it's way lower than that, or way higher, the light will come on.
One quicky way to check the alternator is, turn on the interior (dome) lights while the engine is idling. Turn off the key, and if the lights do NOT dim, the alternator wasn't working. This might be a good test to try when the battery light happens to be on, but check it when it's off too.
Report back... we'll work with you on it
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I should have said to check the batt voltage in my first post too. Good catch.
-Dave
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