Muffler Delete
Thread Starter
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Go Bills !
Joined: Jan 2008
Posts: 2,778
Likes: 65
From: Buffalo, NY
Muffler Delete
Crap. Was all geared up to order my muffler delete pipe. Now i find myself sitting here with my ,, Umm. Ummm.. Credit card in my hand. I can't not seem to find one for my stock system. 3.5"? My bookmarks are misplaced or have broken links. Anybody have a bookmark they wish to share?
Hook it, I'll pull it.
Joined: May 2007
Posts: 15,037
Likes: 4
From: Grand Lake, La.
Thread Starter
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Go Bills !
Joined: Jan 2008
Posts: 2,778
Likes: 65
From: Buffalo, NY
Thanks. Was going to order that but it states "This muffler delete will not fit stock exhaust systems. Has 4" Inlet / Outlet" Might have to make my own? I thought i had a bookmark of a stock size 3.5" muffler delete. Maybe not.
Hook it, I'll pull it.
Joined: May 2007
Posts: 15,037
Likes: 4
From: Grand Lake, La.
Sorry bout that Dan. I wasn't thinking.
Good luck. Some of the big truck shops have larger size pipe.
Lead Driver
Joined: Jun 2007
Posts: 7,760
Likes: 27
From: Hampton, Maryland.
I dealt with a guy in Long Island, New York. Fast ship and a good product. He had the bends perfect. Let me see if I can find the link.
Here it is: https://www.ford-trucks.com/classifi.../18043/cat/fav
Instead of a straight piece he bent mine with 2 35 degree bends. He had me go out and measure the length I needed(it was 26 inches I believe) and I placed the order that afternoon. It was here at my office by 11:30 am the next day. They even called to make sure I got everything and told me to call them if anything wasn't to my satisfaction. Good people.
Here it is: https://www.ford-trucks.com/classifi.../18043/cat/fav
Instead of a straight piece he bent mine with 2 35 degree bends. He had me go out and measure the length I needed(it was 26 inches I believe) and I placed the order that afternoon. It was here at my office by 11:30 am the next day. They even called to make sure I got everything and told me to call them if anything wasn't to my satisfaction. Good people.
Last edited by HKusp; Jul 14, 2008 at 09:12 AM. Reason: Found link
Thread Starter
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Go Bills !
Joined: Jan 2008
Posts: 2,778
Likes: 65
From: Buffalo, NY
Thanks for the info. I went out to take a look upclose with a pic. It appears it is all welded except infront 16" of the muffler. Dang going to take more work than i thought. Have to rethink this now. Thought it was going to be easy.
Looks like a sawzaw will be in order. If i cut the front pipe at the muffler and can it be rotated to align with the tail pipe after i cut the pipe at the muffler?
If so i will order .
x2 Exhaust Connector 3.5" ID to 3.5" OD
4' 3.5" od from Jegs. http://i233.photobucket.com/albums/e...skool/pipe.jpg
Or will i need to orders bends of some sort. Aluminized 45 Degree Elbow 3.5" OD/OD
Jason, How much did it run yea ? Maybe i go that route and give him a call
Have to rethink this now. Thought it was going to be easy. Looks like a sawzaw will be in order. If i cut the front pipe at the muffler and can it be rotated to align with the tail pipe after i cut the pipe at the muffler?
If so i will order .
x2 Exhaust Connector 3.5" ID to 3.5" OD
4' 3.5" od from Jegs. http://i233.photobucket.com/albums/e...skool/pipe.jpg
Or will i need to orders bends of some sort. Aluminized 45 Degree Elbow 3.5" OD/OD
Jason, How much did it run yea ? Maybe i go that route and give him a call
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Lead Driver
Joined: Jun 2007
Posts: 7,760
Likes: 27
From: Hampton, Maryland.
Call him. I got that some hangers and another 4" pipe with bend in it for my dads early '99 so we could do his 6637. I don't remember what all it cost me. He did the 2x35 deg. bends and flared the ends, and I took it to a shop and had them cut out the muffler and weld up the new section. With the 2 bends you don't have to worry about loosening up and rotating the front section. Be careful if you sawzall it out yourself, that muffler weighs every bit of 75lbs maybe more.
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Posting Guru
Joined: Jun 2008
Posts: 1,037
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From: Albuquerque
Just called a local exhaust shop. Installed will be $90 or take a 26inch flared at both ends section home for $60....guess I won't stop by the VFW and spend the extra 30 at the shop. Will let ya know how I like it..
Not a liberal...
Joined: Jul 2006
Posts: 6,635
Likes: 4
From: Cut & Shoot, Texas
This is from Diesel Manor, look at the bottom of the page. click here
Got my truck inspected last week and the guy didn't look under the truck or under the hood. I have the place to go to now for my sticker so stand back and watch this....
Senior User
Joined: Jun 2008
Posts: 286
Likes: 0
From: Albuquerque, NM
Aluminized Diesel Exhaust Acccessories, Adapter Kits, Mufflers, Replacement Pipe, Mufflers, Clamps, Diesel Transition Pipe kits
Try this one... a little expensive but it might work!
Try this one... a little expensive but it might work!
Senior User
Joined: Jun 2008
Posts: 286
Likes: 0
From: Albuquerque, NM
Hey, I just found a better/cheaper one!!! 
99-03 Ford 7.3L Powerstroke Diesel Stock Muffler Delete Pipe
99-03 Ford 7.3L Powerstroke Diesel Stock Muffler Delete Pipe