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Old Jun 29, 2008 | 04:39 PM
  #1  
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Unhappy Vacuum Problem

Truck would not shift into 4X4 mode. I noticed that the air conditioning had changed to the default of defroster. It returned back to normal after about 10 minutes, but I have not been able to check the 4X4 mode (danged back surgery).

OK gang, give me some ideas at what I am looking for. First thing is where is the vacuum pump at?
 
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Old Jun 29, 2008 | 05:48 PM
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First place would be the vacuum hoses where they connect to the hubs, back side of hubs, small black plastic line, fits on a nipple. Very prone to crack or brake.
 
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Old Jun 29, 2008 | 05:49 PM
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Vacuum pump is ok if defroster returned to normal. It is mounted on the passenger side fire wall.
 
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Old Jun 29, 2008 | 05:55 PM
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It's those damn yellow o-rings in the hubs. I don't care what anyone says, the ESOF system is a POS. I replaced EVERYTHING two months ago and it all worked fine. Engaged the 4x4 yesterday and I'm right back to where I was.
 
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Old Jun 29, 2008 | 05:57 PM
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Hey Paul. In case you missed the earlier thread, I stumbled across some goodies. It might come in handy if you've got the patience to learn how they organized it. 2001 Workshop Manual.

I've got a 2wd, so I won't be of much use to your current problem.
 
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Old Jun 29, 2008 | 07:28 PM
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Hey Gang, thanks. According to the Workshop manual, this type of malfunction should have set a code. Off to the local shyster to see what it is.
 
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Old Jun 29, 2008 | 08:06 PM
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Paul, unplug this elect. connection, then try again, If it goes to defrost, it's not your hubs. This solenoid allows the vacuum to go to the front hubs. If you don't have vacuum going to the front hubs and you still have the air going to the defrost, thats a different problem. Here is a pic of what you need to unplug.

 
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Old Jun 29, 2008 | 09:14 PM
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This sound very similar to a problem that has come up recently with my truck, minus the hubs, since I have Mile Marker manual hubs instead of the stock ones. The heater is stuck on defrost(default setting), it won't chance to vent, heat(floor) nothing. The vacuum pump is running which narrows it down to a broken line somewhere.
 
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Old Jun 30, 2008 | 07:26 AM
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Rick, switching the ESOF is the same thing. If it only defaults to defrost when the ESOF is switched, the it is somewhere between the solenoid and the O-Rings Scott mentioned.

Mike, if yours is in defrost all the time, yours is a leak or a bad vacuum. Just because you hear it running, doesn't mean it working. Good luck
 
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Old Jul 1, 2008 | 05:11 PM
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Now this danged thing is driving me crazy. Truck to shop, on lift, checked all hoses and linkages. Mechanic in seat. starts truck with me and another mechanic underneath. I hear the clunk as it is shifted into 4X4, hear the danged hubs lock, no vacuum leaks, seals are tight. Makes you wanna cuss!

Truck is just like a woman, always messing with us guys minds. No wonder we always call them girls.

Anybody got any ideas? My mechanic told me to stop doing drugs and driving in the mud, then showed me out the shop....... LOL
 
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Old Jul 1, 2008 | 05:12 PM
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From: Eccles, WV
Originally Posted by zx250
Vacuum pump is ok if defroster returned to normal. It is mounted on the passenger side fire wall.
Is the pump electric?
 
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Old Jul 1, 2008 | 05:25 PM
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Yes, it is electric. You should be able to hear it run for a few seconds after you turn you key on. Have someone in the cab while you are under the hood on passenger side. Have them turn key on, don't start, and you should hear it run. If it runs contantly, it has a leak, if it don't run, check for power, if it has power to it, replace pump, if not, find bad fuse or relay.
 
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Old Jul 1, 2008 | 06:02 PM
  #13  
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From: Eccles, WV
Now I am going searching. There are not that many lines, but 8 years of wear may have cracked one. That A/C to Defrost fault sure has me puzzled. It did it three times on Sunday. No more since. One thing I have noticed is that the A/c is a lot colder now. Maybe there was a hang somewhere and it took the pounding I had to give it Sunday to free it up. A/C will now run you out of the cab.
 
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Old Jul 1, 2008 | 06:08 PM
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So, the pump is running? Does the AC default to defrost with no warning and with no help from you? Does it do it on regular AC are just Max? Sorry for all the questions and no answers, but it does sound like a small leak and the vacuum canister is leaking down, allowing the defrost to blow until the vacuum pump build enough vacuum to close it again. The added cooling you feel could be from the vacuum not opening one of the vent doors.
 
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