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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Melted Starter wire

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Old May 13, 2008 | 02:46 PM
  #1  
dverkest's Avatar
dverkest
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Melted Starter wire

My 1995 F150 w/5.0 EFI needed new battery/starter cables and noticed the small gauge wire that connects to the starter solenoid, had its insulation melted off about two inches from the terminal plug. The Plastic wire loom was melted as well. I replaced the solenoid wire, the starter cable to battery and replaced the plastic wire loom. After driving it around town I look to make sure it all look good and noticed the wire loom was melted right at the started motor. I do realize there is a lot of heat in this area being surrounded by the Exhaust manifold, but is it a common problem for the wire insulation to melt right at the starter motor. The truck runs great and is not overheating .
 
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Old May 13, 2008 | 06:30 PM
  #2  
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Dre82s
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From: Toasty FLORIDA
NO that is not a common problem, that sure is starting to look that you hare having some sort of electrical problem. I'd start checking your started it might be going bad and drawing too much causing your wires to overheat! be careful please
 
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Old May 13, 2008 | 11:48 PM
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dverkest
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Thanks Dre82s,

I think I will just go and buy a new starter. I cant afford for it to catch on fire!!!!!!
 
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