Notices

Intercoolers

Thread Tools
 
Search this Thread
 
Old Apr 15, 2008 | 10:10 PM
  #1  
raydav's Avatar
raydav
Thread Starter
|
Mountain Pass
Joined: Feb 2005
Posts: 127
Likes: 0
From: APPLE VALLEY
Intercoolers

I am working two vehicles.
1984, stretch E350, 89 7.3 IDI, E4OD, 3.5 dually.
2001, E350 cutaway 22' long 10' high, 7.3 PSD, 4R100, 4.1 dually.

The 2001 does not have an intercooler and the 1984 is not yet turbocharged. Putting an intercooler in a van does not seem trivial.

The only obvious place I see for them is under the vehicle, to the rear of the trans, with fans. The 2001 has a huge amount of space, but would require a large amount of plumbing.

I am currently collecting parts for the 84. So far I have two T3/T4 turbos that will mount close to the outlets of the stock manifolds, two temp gages, three pressure gages, and an electric oil pump for an oil system. It will have a full dual exhaust.

I am mostly concerned with pulling a load up mountains so pressure lag is not critical, but still kinda important.

Is an intercooler worth the trouble? And how much good will it do with all that extra pipe?

Ray
 
Reply
Old Apr 16, 2008 | 11:50 AM
  #2  
littleme13's Avatar
littleme13
Posting Guru
Joined: Oct 2004
Posts: 1,424
Likes: 0
intercooler under the truck is a bad idea, they dont like rocks and stuff too much. mount it in the front. they need a lot of air to work and the coolest air possiable. by the tranny your gonna have hot hot air commin off the engine and trans excpesially if your pullin up grades.
 
Reply
Old Apr 17, 2008 | 10:42 AM
  #3  
raydav's Avatar
raydav
Thread Starter
|
Mountain Pass
Joined: Feb 2005
Posts: 127
Likes: 0
From: APPLE VALLEY
[quote=littleme13;6046401]mount it in the front.

Have you ever seen a diesel in a van? The only "in the front" is hang it on the bumper, or maybe lay it on the hood.

So again, just how much trouble is an intercooler worth?

Ray
 
Reply
Old Apr 17, 2008 | 10:54 AM
  #4  
Lead Head's Avatar
Lead Head
Lead Driver
15 Year Member
Photogenic
Joined: Jul 2007
Posts: 7,868
Likes: 9
From: Rhode Island
I'm sure you can squeeze an intercooler in between the radiator and the grille.
 
Reply
Old Apr 17, 2008 | 02:29 PM
  #5  
littleme13's Avatar
littleme13
Posting Guru
Joined: Oct 2004
Posts: 1,424
Likes: 0
Originally Posted by Lead Head
I'm sure you can squeeze an intercooler in between the radiator and the grille.
thats what i ment by mounting it in the front, sorry for the confusion. even if you have to go with a smaller or thinner one your better off then not having one at all.
 
Reply
Old Apr 17, 2008 | 07:22 PM
  #6  
raydav's Avatar
raydav
Thread Starter
|
Mountain Pass
Joined: Feb 2005
Posts: 127
Likes: 0
From: APPLE VALLEY
Originally Posted by littleme13
thats what i ment by mounting it in the front, sorry for the confusion. even if you have to go with a smaller or thinner one your better off then not having one at all.
There was no confusion. I knew what you meant. But I am not sure you have ever seen a van. In order to fit, an intercooler would have to be the thickness of an AC condenser, because that barely fits.

Yes, I could move the condenser underneath; it would be much easier to blumb. The second condenser in the 2001 is already underneath. But I am not finding intercoolers as thin as that.

Ray
 
Reply
Old Apr 17, 2008 | 07:55 PM
  #7  
raydav's Avatar
raydav
Thread Starter
|
Mountain Pass
Joined: Feb 2005
Posts: 127
Likes: 0
From: APPLE VALLEY
Originally Posted by raydav
an intercooler would have to be the thickness of an AC condenser, because that barely fits.
Ok, in both cases I could relocate some things and get some sort of intercooler in front of the radiator. That leaves the plumbing. There are no open spaces between turbo, grill and intake on either.

Oh well, we don't want things to be too easy.

Are you sure it will help?
 
Reply
Old Apr 17, 2008 | 09:17 PM
  #8  
Lead Head's Avatar
Lead Head
Lead Driver
15 Year Member
Photogenic
Joined: Jul 2007
Posts: 7,868
Likes: 9
From: Rhode Island
Maybe go to a junkyard or some other place that has diesel vans, and see how the 6.0's intercooler is setup
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Apr 18, 2008 | 10:04 AM
  #9  
littleme13's Avatar
littleme13
Posting Guru
Joined: Oct 2004
Posts: 1,424
Likes: 0
yes an intercooler will help. do you need it no. but like lead head said look at other vans and see how they have it wedged in there. with out it your going to have significantly higher intake temps, you want to coolest air possiable going into your engine for the power benifit. as for routing tubing, get the cooler mounted and then route the lines. just make sure the inlet and outlets are on the top or bottom where you can actually use them.
 
Reply




All times are GMT -5. The time now is 08:31 AM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE