Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

Door handle (inside)

Thread Tools
 
Search this Thread
 
Old Mar 5, 2008 | 11:31 AM
  #1  
tndiesel's Avatar
tndiesel
Thread Starter
|
Elder User
Joined: May 2007
Posts: 999
Likes: 0
Door handle (inside)

It's been awhile for a variety of reasons but the truck is running great but I broke off my driver's side door handle on the inside. Any ideas on how to fix?
 
Reply
Old Mar 5, 2008 | 11:44 AM
  #2  
Action4478's Avatar
Action4478
Hotshot
Joined: Aug 2006
Posts: 10,764
Likes: 39
IIRC ... one bolt ,,new handle ....
 
Reply
Old Mar 5, 2008 | 12:58 PM
  #3  
Cuda_jim's Avatar
Cuda_jim
Post Fiend
Joined: Oct 2003
Posts: 5,903
Likes: 1
From: MICHIGAN
Yep, one bolt holds it on. The bolt is facing toward the rear of the vehicle with the handle in the closed position. You may need to pry the handle out from the door panel a bit to expose the bolt.

You can get a replacement from most places that carry Dorman Products....Autozone ect, about $5
DORMAN Part # 77177 RH
DORMAN Part # 77178 LH

I replace about 4-5 of these a year, don't ask
 
Reply
Old Mar 5, 2008 | 03:12 PM
  #4  
onefarmer's Avatar
onefarmer
Senior User
Joined: May 2007
Posts: 112
Likes: 0
From: ST JOHNS, MI
I got door handles from AZ twice. Broke them both. The second five min after installing. I was PO'd so took a piece of flat stock and welded a six inch bolt to it, wrapped it up with elec tape, and now use it for a door handle. Farmer fix for a farmer here I know, but works for me. Since it doesn't flex it works better than the orig.
 
Reply
Old Mar 5, 2008 | 05:26 PM
  #5  
fmco_muddin's Avatar
fmco_muddin
Senior User
Joined: Feb 2008
Posts: 108
Likes: 2
From: Cosby Mo
I got so pissed at braking the crappy plastic handels I went to the parts store and got some metal ones and guess what they havent broke and by the way the bolt is facing forward "facing tword the hinges"
 
Reply
Old Mar 5, 2008 | 06:23 PM
  #6  
Redneck-Cowboy's Avatar
Redneck-Cowboy
Elder User
Joined: Jul 2003
Posts: 997
Likes: 0
From: Weston, Nebraska
When you start braking a lot of handles the latch assembly is usually wore out and you have to replace the whole cable and what not, a lot of times what I have seen, if you pull off your door panel and look at where the handle base bolts a lot of times the bolts get loose or ripped out (or rivots) and you just use a bolt and big washer to get it solid, that way it gets the slack out and you not jerking on it trying to get the door open and then..... crack, the plastic handles are junk though.
 
Reply
Old Mar 5, 2008 | 06:41 PM
  #7  
FARM69's Avatar
FARM69
Postmaster
Joined: Jan 2004
Posts: 3,207
Likes: 0
From: Kearney, Nebr
Yep, we had an older F150 that went through a dozen of so before we discovered it was the cable.

Haven't broke a metel one yet though.

Breaking door handles = You now official have become a ford truck man.. lol
 
Reply
Old Mar 5, 2008 | 08:24 PM
  #8  
97 HD's Avatar
97 HD
Elder User
Joined: Jul 2007
Posts: 893
Likes: 0
From: Lawrenceburg, TN
Originally Posted by Redneck-Cowboy
When you start braking a lot of handles the latch assembly is usually wore out and you have to replace the whole cable and what not, a lot of times what I have seen, if you pull off your door panel and look at where the handle base bolts a lot of times the bolts get loose or ripped out (or rivots) and you just use a bolt and big washer to get it solid, that way it gets the slack out and you not jerking on it trying to get the door open and then..... crack, the plastic handles are junk though.

the sheet metal behind my latch assembly was torn a big washer fixed the latch, and a call to LMC got me a new handle. Works like new now.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Mar 5, 2008 | 09:29 PM
  #9  
maverick1701's Avatar
maverick1701
Posting Guru
Joined: Feb 2008
Posts: 1,795
Likes: 1
From: Lubbock, Texas
I tried to fix my busted handle but had to eventually buy a new one....
The JB weld just couldnt take the stress
 
Reply
Old Mar 5, 2008 | 09:33 PM
  #10  
George D.'s Avatar
George D.
Posting Guru
Joined: Sep 2007
Posts: 2,207
Likes: 1
From: Las vegas
Mine just broke two weeks ago replaced it with a genuine FOMOCO one for 10 bucks. tooke 2 minutes to change.
 
Reply
Old Mar 5, 2008 | 09:34 PM
  #11  
jimwilsonmasonry's Avatar
jimwilsonmasonry
Elder User
Joined: Jan 2008
Posts: 644
Likes: 0
From: indy
yep them ford door handles are weak that was the first thing i had fix on my truck was the door handles
 
Reply
Old Mar 6, 2008 | 07:21 AM
  #12  
Neal 97 250's Avatar
Neal 97 250
Post Fiend
Joined: Mar 2007
Posts: 9,010
Likes: 5
From: Johnson City, TN.
Originally Posted by Redneck-Cowboy
When you start braking a lot of handles the latch assembly is usually wore out and you have to replace the whole cable and what not, a lot of times what I have seen, if you pull off your door panel and look at where the handle base bolts a lot of times the bolts get loose or ripped out (or rivots) and you just use a bolt and big washer to get it solid, that way it gets the slack out and you not jerking on it trying to get the door open and then..... crack, the plastic handles are junk though.
I agree. Usually when this happens the latch assembly is getting worn out and/or the cable is stretched.

To fix this without all that replacing jazz:
-Simply remove the panel and the handle hinge assembly.
-Take the cable out of this assembly
-twist the cable in the direction that it is already twisted, use your best judgement on this. I twisted several revolotions.
-By doing this you are essentially shortening the cable a bit.
-Be careful not to let it untwist on you and replace it back in the handle hinge assembly. This may possibly be done without removing the cable from the assembly (can't remember).
-replace assembly on door and replace panel.
-Install new plastic $10 handle and you are done.

Easy and cheap fix. I did this on mine and haven't had any problems since. My cable was stretched and the latch assembly was showing wear also. Maybe a temporary fix but mine has lasted for over a year now.

Hope this helps some of you guys.
 
Reply
Old Mar 6, 2008 | 09:11 AM
  #13  
Martin Broll's Avatar
Martin Broll
Junior User
Joined: Aug 2004
Posts: 53
Likes: 0
Thank Guy's mine has been broke for a while!!! While getting my oil changed last week at the dealer,the worker came in the waiting room to tell me my driver-side door handle was broke and just replacing the $8.00 handle wouldnt last ,and that I needed some bar on the inside quote was $250.00-300.00 to fix !!! I laughed at him and told him to put the estimate on my paper work so I would have the part number for the handle. It was'nt until I got home that I looked at the bill, they changed the CPS as a recall,when I just bought one from International Harvester a few months ago, which would have been a perfect back up if they would have gave me the one they took out, it would have went in my toolbox!!!
 
Reply
Old Mar 6, 2008 | 11:42 AM
  #14  
Neal 97 250's Avatar
Neal 97 250
Post Fiend
Joined: Mar 2007
Posts: 9,010
Likes: 5
From: Johnson City, TN.
Bummer they took your good CPS. Try what I wrote above that should do you right and cheap.

Maybe that should be a new Handy Tip of the Day?? LOL
 
Reply
Old Mar 6, 2008 | 12:09 PM
  #15  
Redneck-Cowboy's Avatar
Redneck-Cowboy
Elder User
Joined: Jul 2003
Posts: 997
Likes: 0
From: Weston, Nebraska
Originally Posted by Martin Broll
Thank Guy's mine has been broke for a while!!! While getting my oil changed last week at the dealer,the worker came in the waiting room to tell me my driver-side door handle was broke and just replacing the $8.00 handle wouldnt last ,and that I needed some bar on the inside quote was $250.00-300.00 to fix !!! I laughed at him and told him to put the estimate on my paper work so I would have the part number for the handle. It was'nt until I got home that I looked at the bill, they changed the CPS as a recall,when I just bought one from International Harvester a few months ago, which would have been a perfect back up if they would have gave me the one they took out, it would have went in my toolbox!!!
Did you have a gray CPS or black? If they changed it and it was black, plus you had proof of purchase you should get refunded if you bought the $120 one. They shouldn't have messed with it if it was gray.

I always ask the customer, well the mechanically inclined ones if they want there old CPS back, otherwise they just get chucked.

$300 for a door handle fix? Wow, I know that cable assembly isn't cheap, but still.... I'll look it up at work and see what SRP is on it.
 
Reply




All times are GMT -5. The time now is 04:55 AM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE