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Alternator Battery Light On Dash

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Old Mar 4, 2008 | 12:39 PM
  #1  
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From: bridgeport ca
Alternator Battery Light On Dash

HI FOLKS! I'VE GOT AN 04 EXPED W/ 5.4 ENGINE
REPLACED ALTERNATOR TWICE IN 2 DAYS.
THE PROBLEM IS, I THINK THE ALTERNATOR IS OVERCHARGING.
I'M GETTING OVER 15 VOLTS FROM ALTERNATOR.
THE BATTERY LITE ON THE DASH STAYS ON.
CLEANED BATTERY TERMINALS AND REPLACED BATTERY AS WELL!
ANY IDEAS?
 
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Old Mar 4, 2008 | 01:49 PM
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sounds like you've got a bad voltage regulator then. I can't remember are the regulators internal to the alternator on these vehicles?
 
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Old Mar 4, 2008 | 02:28 PM
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The regulator is incorporated into the alternator on my '00 so it probably is so on an '04.

15 volts is not too much in and of itself, unless the voltage continues to increase above 15.5.
 
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Old Mar 4, 2008 | 02:34 PM
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NOT SO MUCH CONCERNED OVER THE OVER CHARGE AS I AM THAT THE BATTERY LITE HASN'T GONE OUT ON DASH WITH NEW BATT AND ALTERNATOR ! ANY BODY HAVE DIAGNOSTIC FOR CHARGING SYSTEM ON THIS RIG?
ANY IDEAS WILL BE GREATLY APRECIATED!!!!


Originally Posted by buzzard
The regulator is incorporated into the alternator on my '00 so it probably is so on an '04.

15 volts is not too much in and of itself, unless the voltage continues to increase above 15.5.
 
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Old Mar 4, 2008 | 04:16 PM
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Below is a list of possible problems. Specifically which are you encountering?

PINPOINT TEST A: BATTERY IS DISCHARGED OR VOLTAGE IS LOW (Index)

PINPOINT TEST B: THE CHARGING SYSTEM WARNING INDICATOR IS ON WITH THE ENGINE RUNNING (THE SYSTEM VOLTAGE DOES NOT INCREASE)

PINPOINT TEST C: THE SYSTEM OVERCHARGES (BATTERY VOLTAGE IS GREATER THAN 15.5 VOLTS)

PINPOINT TEST D: THE CHARGING SYSTEM WARNING INDICATOR IS ON WITH THE ENGINE RUNNING AND THE SYSTEM INCREASES VOLTAGE

PINPOINT TEST E: THE CHARGING SYSTEM WARNING INDICATOR IS OFF WITH THE IGNITION SWITCH IN THE RUN POSITION AND THE ENGINE OFF

PINPOINT TEST F: THE CHARGING SYSTEM WARNING INDICATOR FLICKERS OR IS INTERMITTENT
 
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Old Mar 4, 2008 | 04:22 PM
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Buzzard, I Am Pulled Between B,C & D, I'll Tell You Why.
We Have A Consistent 15.5 Volts While Running But Hasn't Gone Over That Yet. Is There A Possibillity You Could Send ALL ?
 
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Old Mar 4, 2008 | 04:46 PM
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It sounds like you may have a High Resistance connection someplace. Trace the +positive battery cable to any mechanical joint take it apart and clean it. Get all you can find. Coat the lugs with a very thin film of an electrical grease and tighten firmly.
If this don't work have an auto shop do a diagnostic.
 
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Old Mar 4, 2008 | 05:10 PM
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I Have A Ford Diagnostic Tool And Can Do Diagnostic Mysely, But It Isn't Throwing Any Codes!
 
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Old Mar 4, 2008 | 05:31 PM
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I agree with M-99. Is there any heat in the cables to the battery?

Bob
 
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Old Mar 4, 2008 | 05:32 PM
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Where did you get the alternators ? Not Checker Auto I hope, they're junk.
 
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Old Mar 4, 2008 | 05:35 PM
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From: bridgeport ca
no, got alternator @ napa
 
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Old Mar 4, 2008 | 05:47 PM
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Have you checked your fuses?.On this sylte alternator one of the wires in the plug-in is a voltage control .if the fuse is blown you will have runaway voltage as well as no battery light.
 
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Old Mar 4, 2008 | 05:53 PM
  #13  
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Any Idea Which Fuse To Ck, Can't Seem To Find A Bad Fuse Under Kick Panell Anyway
 
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Old Mar 4, 2008 | 08:04 PM
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Have you checked the fuse box under the hood.Also you might want to inspect the plug-in that goes into the alternator.If there is a wire broken there it would cause same problem.
 
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Old Mar 4, 2008 | 10:33 PM
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Here's your owners manual, the fuses are listed starting on page 252. http://www.motorcraftservice.com/?li.../04exdog3e.pdf
 
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