Notices
Explorer, Sport Trac, Mountaineer & Aviator 1991-1994, 1995-2001, 2002-2005, 2006-2010 Ford Explorer

Fuel system troubles

Thread Tools
 
Search this Thread
 
Old Feb 21, 2008 | 03:25 AM
  #1  
wiski's Avatar
wiski
Thread Starter
|
New User
Joined: May 2005
Posts: 14
Likes: 0
Fuel system troubles

I have a 1996 Explorer AWD 5.0 with 177K miles that just died on me. I think its the fuel pump, since I don't hear it priming any more. I have a pretty good line on diagnosis (I have a chilton manual), but one of the tests is to try to confirm that the fuel pressure regualtor is good. While I'm tearing the fuel system apart (most likely new pump, & new filter) I'd like to determine if my regulator is good.


In the tests I'm supposed to measure the fuel pressure on the fuel rail and pinch the fuel return line closed while keeping an eye on the pressure gauge. Can anyone tell me where to find a soft enough line to pinch on the return side of the fuel system???


Thanks in advance guys!


--Jonathan
 
Reply
Old Feb 21, 2008 | 09:24 AM
  #2  
Bear River's Avatar
Bear River
Former ******
Joined: Nov 2004
Posts: 4,901
Likes: 2
From: Salt Lake City, Utah
To test the pump, yes, you pinch the return line closed. However, before you do that, just connect the gauge, and with the pressures that result. Snap the throttle a few times and see what happens. Disconnect the vacuum line from the regulator and the pressure should increase. If the pressures are in the normal ranges and behave properly, then the regulator is fine. Pinching the return line is just for testing the pump pressure, not the regulator.
 
Reply
Old Feb 21, 2008 | 02:02 PM
  #3  
wiski's Avatar
wiski
Thread Starter
|
New User
Joined: May 2005
Posts: 14
Likes: 0
... maybe I haven't done enough tear-down on this thing yet, is there a soft line after the pressure regulator?


--Jonathan
 
Reply
Old Feb 21, 2008 | 02:18 PM
  #4  
Bear River's Avatar
Bear River
Former ******
Joined: Nov 2004
Posts: 4,901
Likes: 2
From: Salt Lake City, Utah
Somewhere along the line, but what I am saying is that if the regualter pressure is within specs, you don't need to proceed to any other tests to confirm that it is working. It is has failed, the pressure will be too high to too low and it won't respond properly to changes in throttle. Plugging the return line is a test to check the pressure of the fuel pump.

As far as answering your question, non of the fuel lines I have seen are soft. The only ones I've seen on my vehicle are either hard steel or rubber with braided steel reinforment. You can take a look underneath the vehicle and see if you can spot any softer lines.
 
Reply
Old Feb 21, 2008 | 02:24 PM
  #5  
wiski's Avatar
wiski
Thread Starter
|
New User
Joined: May 2005
Posts: 14
Likes: 0
ah, plugging the line is another idea ...
Now that I think about it if I disconnect the vacuum line and pressure increases, then yes, that does show that the regulator is working correctly. Basically I'm trying to NOT drop the fuel tank. Maybe if I test enough stuff the fuel pump will magically start working


Thanks for the hint!


--Jonathan
 
Reply
Old Feb 21, 2008 | 05:24 PM
  #6  
mrshorty's Avatar
mrshorty
Postmaster
Joined: Dec 2001
Posts: 3,742
Likes: 2
From: UT
If the pump has stopped pumping, then fuel pressure will be 0. If the pump has stopped pumping, check all of wiring leading up to the pump (including the ground) before dropping the tank.
 
Reply




All times are GMT -5. The time now is 05:32 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE