Notices
2004 - 2008 F150 2004, 2005, 2006, 2007 and 2008 Ford F150's with 5.4 V8, 4.6 V8 engine
Sponsored by:
Sponsored by:

Caliper seal damage

Thread Tools
 
Search this Thread
 
Old Feb 17, 2008 | 03:00 PM
  #1  
Skarr's Avatar
Skarr
Thread Starter
|
Freshman User
Joined: Jul 2005
Posts: 47
Likes: 0
Caliper seal damage

Howdy!

In the process of troubleshooting an ABS problem, I have had to remove the calipers a couple of times, and this latest time I noticed that the seal around the upper piston of the right front caliper has a tear in it. I'd say that the length of the tear is about 60 degrees around the diameter of the seal. However, there is no leaking fluid of any kind around the seal, so it still seems to be working OK.

I'm concerned that this tear will get larger over time and fail at some point, causing me to lose my brakes on that side.

I have some pictures. What's the best way to upload them? Gallery? Or in the thread?

Should I replace the caliper?

The Haynes manual recommends replacing the calipers in pairs. Is that true?

Since I would have to disconnect the caliper from the brake line, I would need to bleed the brakes. Can I bleed just that wheel, or do I need to do the whole system (RR, LR, RF, LF)?

I think what caused the tear is my own ignorance about how to get the caliper off. There was a lot of resistance getting them off, and I really had to fight them. Then I saw a picture of a C-clamp around the caliper compressing the pistons BEFORE removing the caliper, so I tried it, and it came right off. So I think that's what happened. Oh well, live and learn.

Any help is appreciated!
Thanks!
 
Reply
Old Feb 17, 2008 | 04:39 PM
  #2  
quiktrp's Avatar
quiktrp
Freshman User
Joined: Apr 2006
Posts: 37
Likes: 0
From: South Chicago Burbs
The tear in the boot will let dirt in, which will cause the piston seal to fail. You probably won't lose your brakes right away, but the caliper will start to leak. That will contaminate the pads. If you're mechanically inclined and the bleeders aren't frozen, you can probably get a caliper rebuild kit and just replace the dust seal. If you've got higher mileage, I'd replace both calipers if you go that route. If you pinch off the hose you can get away with bleeding the one corner, but it only takes a few minutes to bleed the rest of the system and get fresh fluid in.
 
Reply
Old Feb 19, 2008 | 12:09 AM
  #3  
Skarr's Avatar
Skarr
Thread Starter
|
Freshman User
Joined: Jul 2005
Posts: 47
Likes: 0
Thanks, quiktrp. I ordered RF and LF replacement calipers, about $30 each.

When the brake line is disconnected from the caliper, will a bunch of brake fluid leak out? Anything else I should be prepared for?

Thanks.
 
Reply
Old Feb 19, 2008 | 01:28 AM
  #4  
ford-lover's Avatar
ford-lover
Senior User
Joined: Jul 2007
Posts: 145
Likes: 0
From: Surrey
Hi Skarr, Last time when I replaced the calipers. I used a vise- grip carefully crimp the brake hose to slow down the leak. I also use a golf tee to plug the hose once the caliper is out. You will need to bleed the brakes once they are all fixed up. Make sure the master cylinder does not run dry during the repair.

This is just my 2 cents and good luck to you.
 
Reply
Old Feb 19, 2008 | 04:34 PM
  #5  
Skarr's Avatar
Skarr
Thread Starter
|
Freshman User
Joined: Jul 2005
Posts: 47
Likes: 0
Thanks for the help, guys.

I'll post back my results soon...
 
Reply
Old Feb 23, 2008 | 10:57 AM
  #6  
Skarr's Avatar
Skarr
Thread Starter
|
Freshman User
Joined: Jul 2005
Posts: 47
Likes: 0
Since I'm replacing the calipers, should I also get new slide pin kits, too? The ones I have now look to be in good condition.
 
Reply
Old Feb 23, 2008 | 11:14 AM
  #7  
quiktrp's Avatar
quiktrp
Freshman User
Joined: Apr 2006
Posts: 37
Likes: 0
From: South Chicago Burbs
Originally Posted by Skarr
Since I'm replacing the calipers, should I also get new slide pin kits, too? The ones I have now look to be in good condition.
If they are in good condition, clean, lube with slide grease, and reuse. They have to move smoothly though. If they hang up or are difficult to move, it will cause your brakes to drag. That will warp your rotors, cause poor fuel economy, and wear your pads prematurely. Also, if you are reusing your old pads, do not get any oil or grease on them. It will soak into the friction material and is impossible to clean them. You'll have to replace.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
krewat
1999 - 2016 Super Duty
13
Mar 14, 2017 02:12 PM
F250_
1999 - 2003 7.3L Power Stroke Diesel
12
Jan 25, 2017 11:34 AM
Nitro901
1973 - 1979 F-100 & Larger F-Series Trucks
38
Sep 17, 2016 06:53 PM
annaleigh
1968-Present E-Series Van/Cutaway/Chassis
15
Nov 11, 2015 10:34 PM
daveplot
1997 - 2006 Expedition & Navigator
6
Aug 21, 2015 05:46 AM




All times are GMT -5. The time now is 07:08 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE