Notices
1973 - 1979 F-100 & Larger F-Series Trucks Discuss the Dentsides Ford Truck
Sponsored by:
Sponsored by: Moser

Bad frame.. need advice

Thread Tools
 
Search this Thread
 
Old Feb 10, 2008 | 11:18 PM
  #1  
ErrorS's Avatar
ErrorS
Thread Starter
|
Posting Guru
Joined: Jan 2005
Posts: 1,749
Likes: 0
Bad frame.. need advice

It's something that has always stuck in the back of my mind. The forward section (under the cab) of my frame is in great condition, just surface rust.

but towards the rear of my frame it is starting to look a bit rough. The rear cross member is rotting away, I have a couple of holes towards my driver's side leaf spring, though the general area seems strong enough.
The jerkoff who had the truck before me cut around a couple of bolts that holds the bed on.

https://www.ford-trucks.com/user_gal...169964&width=1

Sort of got some of the frame but I don't think the picture helps much.. I tried painting over rust to help a tad with protection (I sanded it lightly), the paint has held for a few months through a lot of weathering so it is helping somewhat.

Should I try to find another truck to dump this power train into? Or should I try to salvage this one? and is there any way I can protect the rear of my frame with my bed in the shape it is.. the floor of my bed is fine but one side panel is rusting away, the strip of metal on the floor towards the cab is where all the water drains.

im about to throw some big money into it.. I don't want to put money into suspension and body just to find out it was all a waste because the frame was beyond recover. I'd wait on the bed until summer (when body work would be easier) but I'm wondering if that's the cheapest way to protect my frame.
 
Reply
Old Feb 10, 2008 | 11:41 PM
  #2  
tude's Avatar
tude
More Turbo
Joined: Apr 2004
Posts: 673
Likes: 4
From: nortonville illinois
im not seeing what your talking about?

is it just surface rust?
 
Reply
Old Feb 11, 2008 | 12:30 AM
  #3  
ErrorS's Avatar
ErrorS
Thread Starter
|
Posting Guru
Joined: Jan 2005
Posts: 1,749
Likes: 0
One area near my passenger side leaf spring has a hole.. the cross-section in the rear is rotted on one side.

I don't think it's surface rust in the rear
 
Reply
Old Feb 11, 2008 | 01:36 AM
  #4  
78_f800crewcab4x4's Avatar
78_f800crewcab4x4
Cargo Master
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2008
Posts: 2,219
Likes: 190
From: Colorado Springs
looks minor, if you repair it, coat the frame in por 15. this stops rust. or take it to a powdercoater. if you have an entire section that needs to be replaced, get the section from a salvage yard. it seems much easier to repair a section of frame than to start swapping drivetrain around.
 
Reply
Old Feb 11, 2008 | 01:38 AM
  #5  
78_f800crewcab4x4's Avatar
78_f800crewcab4x4
Cargo Master
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2008
Posts: 2,219
Likes: 190
From: Colorado Springs
got more pics?
 
Reply
Old Feb 11, 2008 | 02:00 AM
  #6  
ErrorS's Avatar
ErrorS
Thread Starter
|
Posting Guru
Joined: Jan 2005
Posts: 1,749
Likes: 0
none at the moment.. Ok, so rusted frame isn't THAT bad then? I always considered welding on some tubing on the inner portions of the frame for extra support if I thought it might be weak (if I ever learn to weld).

should I sand it down and then coat it? or do I need to do some heavy grinding?

oh, instead of asking in another thread cluttering the boards.. should my bed be directly bolted to the frame or should I have rubber bushing to the bed as well? In my manual it acts like there should be setups very similer to what is holding my cab on, however my bed just has about 4 total bolts directly into my frame.
 

Last edited by ErrorS; Feb 11, 2008 at 02:02 AM.
Reply
Old Feb 11, 2008 | 08:56 AM
  #7  
gnwalker's Avatar
gnwalker
Elder User
Joined: Apr 2004
Posts: 630
Likes: 0
From: Hedgesville WV
The bed should be bolted directly to the frame with 8 bolts for a long bed. You should sand/grind away as much of the rust as you can and coat every thing you want to protect in por-15 or rust bullet
 
Reply
Old Feb 11, 2008 | 11:08 AM
  #8  
masterbeavis's Avatar
masterbeavis
Postmaster
25 Year Member
Joined: Aug 2000
Posts: 3,312
Likes: 1
From: Eldorado Ca. USA
I did not see anything particularly exiting in that picture in the way of bad rust/cancer. how thick is the good metal that is left, and did you chip away/wire brush all of the rust prior to the paint? I would venture a guess that some pitting wont hurt anything, but if you have alot of it, or any rusted thru areas, I would consider at the minimum finding another frame. You can do all of your suspension modifications to that new frame, and transfer your good running gear/body over to it, never have to worry again.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Feb 11, 2008 | 09:44 PM
  #9  
ErrorS's Avatar
ErrorS
Thread Starter
|
Posting Guru
Joined: Jan 2005
Posts: 1,749
Likes: 0
I have one hole near my driver's side leaf spring, that's the only real hole I know of.. but the cross member is rotted, I know it can be replaced but it shows that this frame has seen quite a bit of weathering.

If I sand it down what am I looking for? when I sanded it prior, it was just to smooth the surface a bit, I didn't do very much (was all hand sanding)

none of it seems flakey exactly, just more rough to the feel than the front of my frame, which I assumed was really bad.
 
Reply
Old Feb 11, 2008 | 10:39 PM
  #10  
Witty73's Avatar
Witty73
Elder User
Joined: Jan 2007
Posts: 746
Likes: 1
From: Minnesota
Club FTE Silver Member

Not to change the subject, but has anybody ever cleared over the POR 15? My frame has been sandblasted, but due to growing list of honey do's it should have some touch up done before topcoating. Was thinking of trying the POR 15, but not sure about the expensive base clear I plan to shoot on it. Any thoughts are welcome.
 
Reply
Old Feb 11, 2008 | 11:45 PM
  #11  
ArcadeTom's Avatar
ArcadeTom
Senior User
Joined: Oct 2006
Posts: 321
Likes: 1
From: Arcade, Georgia
Originally Posted by Witty73
Not to change the subject, but has anybody ever cleared over the POR 15? My frame has been sandblasted, but due to growing list of honey do's it should have some touch up done before topcoating. Was thinking of trying the POR 15, but not sure about the expensive base clear I plan to shoot on it. Any thoughts are welcome.
POR-15 says that is is perfectly fine to use as a base coat. I have it on my entire frame so far and have no problems.
I did an '81 Datsun 280ZX in it a few years ago and never had rust afterwards.
 
Reply
Old Feb 11, 2008 | 11:54 PM
  #12  
ErrorS's Avatar
ErrorS
Thread Starter
|
Posting Guru
Joined: Jan 2005
Posts: 1,749
Likes: 0
They talk about top coats of paint over por15 on their website, apparently the stuff doesn't handle sunlight very well.

http://www.por15.com/prodinfo.asp?grp=1&dept=1

seems like great stuff.. a bit pricey though. Do you guys know who carries this stuff for the best prices?

edit: wow, this stuff looks pretty awesome.. I haven't found a single forum post on the entire internet with a person saying it didn't work exactly like they said it did on the site. Directly on top of the rust? You can't beat that (though I'll still do some sanding)

How much should I get? I plan on doing my entire frame (with the body on), bottom of the cab and suspension and steering components. I might even paint my rollbar with it..
Will the 3 quart kit (cleaner, etcher and coat, 1 qt each) be enough? or should I grab a gallon of por15?
 

Last edited by ErrorS; Feb 12, 2008 at 12:10 AM.
Reply
Old Feb 12, 2008 | 01:25 AM
  #13  
masterbeavis's Avatar
masterbeavis
Postmaster
25 Year Member
Joined: Aug 2000
Posts: 3,312
Likes: 1
From: Eldorado Ca. USA
Originally Posted by ErrorS
I have one hole near my driver's side leaf spring, that's the only real hole I know of.. but the cross member is rotted, I know it can be replaced but it shows that this frame has seen quite a bit of weathering.

If I sand it down what am I looking for? when I sanded it prior, it was just to smooth the surface a bit, I didn't do very much (was all hand sanding)

none of it seems flakey exactly, just more rough to the feel than the front of my frame, which I assumed was really bad.
When I sand for rust, I like to get it down to bare metal. You will quickly see where the rust is serious. You can take a chipping hammer (for chipping slag off of welds) to see how deep and bad the rust is.
 
Reply
Old Feb 12, 2008 | 02:09 PM
  #14  
Slow's Avatar
Slow
Senior User
Joined: Mar 2005
Posts: 297
Likes: 1
I think with por15 you want to leave a bit of rust. It actually helps it to adhere.. and once it's sealed no more rust will develop.

There is also rust bullet, or use an oil based rust inhibitor. LPS3 or fluid film is good. Those you can just spray right onto the frame as is and it'll prevent it from rusting anymore so long as you apply it every 6mo or year or so. See eg:

http://www.eurekafluidfilm.com/

http://www.lpslabs.com/Products/CorrosionInh/Lps3.asp

I put fluid film on my vehicles every fall and spring and it works great.. I live in Canada.. lots of rust .
 
Reply
Old Feb 16, 2008 | 07:54 PM
  #15  
ErrorS's Avatar
ErrorS
Thread Starter
|
Posting Guru
Joined: Jan 2005
Posts: 1,749
Likes: 0
I took my bed off and it's not nearly as bad as I thought it was.. there are some problem spots, I might need new leaf hangers and shock mounts (I'll find out once I get in there with a grinder) but nothing major. I'm definitely coating it though before anything gets too bad.

Hey, do you guys think it would be stupid to reinforce the top of my frame? The old helper springs on my truck are really thick and happen to be exactly the length of my frame, I could run a couple along the top and bolt them right down into my frame. Not sure if it would help or hurt me offroad.. the stock frame doesn't seem to be very stiff at all (i have no clue what's desired for a truck like this)
 

Last edited by ErrorS; Feb 16, 2008 at 08:05 PM.
Reply



All times are GMT -5. The time now is 06:03 PM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE