electric fans worthwhile??
In fact, the only reason we make our own fan kit is simply because nobody else ever made a kit that used the quality of components and design features & capabilities that we insist on.
This is something the creator of this very web site knows about, and when it came time to convert the Roush project truck owned by Ken Payne, the creator of this web site, he came (once again), to us for our kit and expert installation. In fact, there is a complete article written up by Ken available right here on this web site regarding our Troyer Performance Electric Fan Kit for the 2004 & up F-150 - additionally, there is also a Group Buy going on right now on our kit, as well as special installation pricing, too.
The power gains from converting our our Troyer Performance Electric Fan Kit are anywhere from a low of 12 RWHP to as much as 18 RWHP, depending on the exact weight of the fan & clutch assembly used in each individual vehicle - even in the 2004 & up F-150's they vary. The fuel mileage gains run anywhere from a lowest reported gain of 1.0 mpg to as much as 3.5 mpg - although the average tends to run in the 1.2 - 1.7 more mpg range, just to give you a better idea of what more people tend to actually average.
We actually designed & produced the first and only truly redundant dual 16" electric fan kit made specifically for the F-150 - our kit is two completely independent cooling systems, so that in the unlikely event that any part has a rare problem, the vehicle can continue to be operated. Unlike the poor attempts to copy us, either one of our specially-wound 16" electric fan motor assemblies by itself pulls enough CFM's thru the radiator to handle the cooling needs of a 400 RWHP F-150 towing a load. The BTU transfer rate of the radiator & cooling system when equipped with our Troyer Performance fan kit is far in excess of anything else on the market, and of course, vastly exceeds the factory clutch-fan setup, to say the least.
In our kit we have designed proper custom-fabricated fan mounting brackets that are machined & powder-coated, and are made specifically to accommodate all 3 of the different size radiators found in the 2004 & up F-150 - a feature found nowhere else, and a design we have a patent pending for.
Additionally, we use a very high quality and specially-wound motor in our electric fans, as well as a controller that is built to our specifications. Between the quality of our components, the custom mounting brackets, and the wiring setup that we use, the installation is much easier and far more professional with our kit, and the MTBF (mean time between failure) ratings are superior to anything else on the market for these Ford trucks.
You can find the article on the installation of our Troyer Performance Dual 16" Electric Fan Kit for the 2004 & up F-150 right here on this web site, as well as links to it in 4 different sections of these message boards.
We urge everyone to read the article, and please feel free to give us a call to take advantage of our current Ford-Trucks.com Group Buy, which runs thru January 15th. You can obtain the highest quality electric fan kit made for the 2004 & newer F-150, and just what you see installed on the fantastic Roush project truck owned by Ken Payne, the creator of Ford-Trucks.com - you can also view a number of other articles on the mechanical build-up we have done on this truck, from the installation of the Roush supercharger, to the thorough custom tuning & dyno work, as well as our many Troyer Performance modifications to the vehicle, all listed in the articles section of this web site.
You can also see much of our work on Ken's truck by going to the www.roushperformance.com web site, and looking at the January 2007 Roush newsletter, the archives to which you will see at the bottom of the page at that URL.
We'd like to thank Ken Payne for the opportunity to do so much work on his truck and for his faith in us, and thanks to "dadirtydogg" for his post on this topic of electric fans, & best of luck with your truck, too!
The important factor is removing the heavy mechanical fan. I put an efan kit that I pieced together myself before I even had my business, because I didnt find the higher prices justifiable, so from a completely consumer standpoint, I was very surprised with the gains I noticed. The engine was smoother, especially right after startup, no "whooshing" noise, it spooled up faster in acceleration, and my highway mileage was much improved! (at the time I was getting pretty bad city mileage with my heavy foot, so I didnt check for gains there).
But as with any modification, there are always drawbacks. Efans are not as reliable as the factory clutched mechanical fan. No matter what people tell you, EVERY VENDOR'S efan kits have had their problems. Yes, everyone. We had problems ourselves, but they have allowed us and other vendors to fine tune the products to provide the best product for our customers.
As far as who's kit to get? Thats up to the consumer. I've found that arguments and pot-shots between vendors do nothing but sour their image, so I tend to stay out of them
the jusnes fans use 2 controllers so incase if one does go bad the other fan works just fine, i did have a fan go out yes but i live in arizona wich is one of the hottest states and i ran all summer with 1 fan with outside temps reaching 120
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I can't speak good or bad about any other dealer's kit because I haven't experienced them, but I can say I'm very pleased with the kit I have. The ONLY modification I've made to Troyer's kits is I purchased a plastic electronics box to house the controllers in so they blend in better under the hood (if you look at the article I wrote you'll see them without this box, and they still look very good).
There are a lot of options out there, from do-it-yourself to manufacturer kits to custom kits like Troyers. Do your homework, find out which option is best for you. Only my 67 F150 I wired up an e-fan myself but it was a much simpler truck to work on. I'm glad someone did the homework for me on my 2006 and making an install on a complex truck nearly as easy as it was on my 67.
Troyer's kit came with everything needed, except tools! Installation is a couple of hours and pretty simple. One recommendation I can make is to use a very hot soldering iron (not a cheapie one) to solder connections -- better in the long run this way as you'll get better penetration of the solder through any joints you choose to solder.
Last edited by FTE Ken; Dec 27, 2007 at 12:21 PM.
What are these mileage gain claims?
CMOS
i did talk to troyer and they said that to increase the gains even more, they recommend the underdrive pulleys, but thats another 200+ dollars.





