Notices

04' 5.4 swap into 99'... problems

Thread Tools
 
Search this Thread
 
Old Dec 10, 2007 | 11:05 AM
  #1  
destrux's Avatar
destrux
Thread Starter
|
New User
Joined: Jul 2007
Posts: 3
Likes: 0
04' 5.4 swap into 99'... problems

I'm in the process of swapping a 2004 5.4L engine into a 99' F250 super duty, and I ran into a problem. There's no spot to put the intake manifold tuning valve in the 04' engine. There's also no spot for the coolant temp sensor in the crossover. There's a flat spot on the coolant passage where the temp sensor should go (so it looks like I can just drill and tap the hole for it myself), but the intake is totally different where the IMTV bolts to.. there's just no way to put it on the new engine. The old engine had the alloy manifold, and the new engine has the updated plastic manifold. The ports on the old engine are small and round, and on the newer engine they are large and square, so I can't use the old manifold on the new engine. Has anyone ever run into this problem before? Can I just leave the IMTV unplugged, or will that throw a CEL? I don't want to get into swapping ECU's or wiring, so if I need to get into that I might just return this engine and try to find an older one. The problem is, I didn't notice this problem till I had the engine bolted into the engine bay.
 
Reply
Old Dec 12, 2007 | 11:32 AM
  #2  
LxMan1's Avatar
LxMan1
Moderator
Joined: Dec 2001
Posts: 22,436
Likes: 17
From: Louisville,Ky.
Welcome to the forum

Your new engine is a PI engine with better heads and intake, the 99 doesn't have these so modifications will be needed.
 
Reply




All times are GMT -5. The time now is 06:40 AM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE