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@#^$#@ non cranking 7.3

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Old Nov 23, 2007 | 10:04 PM
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Unhappy @#^$#@ non cranking 7.3

quick question. when i turn the ignition key, all i get is one click and nothing else. know the batteries are hot and it's got to be in the wiring somewhere. cable connections are freshly cleaned so know it's not them. any suggestions as to the most likely bad connection, or do i just start at the other end of the battery cables and start checking everything?
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Old Nov 23, 2007 | 10:26 PM
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My guess would be either a bad starter or bad cables (esp the + one). Does everything go dim when you turn the key? Take a look at the positive cable around the passenger side battery. Is the insulation dark, swollen, or cracked like it's been hot? If so, the cable may be burned up internally.
 
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Old Nov 23, 2007 | 10:31 PM
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thanks tbone91, but don't know if anything dims or not 'cause haven't tried it anytime except in daylight. last time i worked on it in the dark cost me fingernail AND money. LOL looked at the + cable from the driver side and the insulation is off the cable for about an inch and half and the cable looks pretty rough. guess i'll be making another set up and try that first. the starter was working like champ before this episode, so hoping that's not it.

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Old Nov 23, 2007 | 11:22 PM
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look to the right of the batt right around the voltage reg there is a grey plug with a couple of wires going in and coming out see it it is corroded up see if any here are corroded
 
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Old Nov 24, 2007 | 12:09 AM
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If your batteries and cable connections are good and the starter relay is good and the starter is good, I would suggest checking your ignition switch which is located on the top side of the lower part of the steering column. If the ignition switch is good then check the mechanical linkage that connects the ignition switch to the ignition key tumbler on the steering column. The linkage is prone to breaking inside of the steering column. I had to replace mine earlier this summer. Good luck. Jim
 
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Old Nov 24, 2007 | 12:56 AM
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Quick test for your starter: Have a friend try to crank it while you crawl underneath with a ball peen hammer and tap on the starter with it. If the tap causes it to start cranking, it's yer starter.

Good luck!

--Finn
 
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Old Nov 24, 2007 | 08:17 AM
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Originally Posted by speedrdr
looked at the + cable from the driver side and the insulation is off the cable for about an inch and half and the cable looks pretty rough.
speedrdr
this is your problem.
replace the positive cable from battery to starter, and all your problems will magically go away.
 
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Old Nov 24, 2007 | 09:36 AM
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Check out the cables from CustomBatteryCables.com
 
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Old Nov 24, 2007 | 09:41 AM
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I had all of my cables made at our local Interstate Battery store. I had the same problem as you. After replacing every cable in the truck I got rid of the problem. Now I have a charging problem. It never ends!!!
 
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Old Nov 24, 2007 | 01:56 PM
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thanks guys for all the help and input. have stock of cable left over from rigging stick welder. i know it's probably overkill, but what the hey, if it works on a welder, it's got to work on a ford, right?

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Old Nov 24, 2007 | 02:00 PM
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when you look at the battery positive cable after you get it out, you will see it is actually larger than normal stick welder lead wire.
the battery cable is 250-300 amp, compared to the 175-200 amp welder wire.
 
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Old Nov 24, 2007 | 02:06 PM
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okay. didn't think it was that much different in amps. will forgo the welding wire and go to the good stuff at the battery place or parts store. thanks

speedrdr
 
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Old Nov 24, 2007 | 06:10 PM
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Stock Ford cables are 0 gauge. Most of the time called 1/0. You can find even heavier 2/0 cables on line.
 
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Old Nov 24, 2007 | 06:25 PM
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This happened to me awhile back, it turned out that I had burned the small wire that crosses the relay with the hot battery cable. I believe that it runs from the relay on the right fender down to the starter selenoid.
 
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Old Nov 24, 2007 | 06:57 PM
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Sorry, but the diesel uses 3/0 cable from the passenger side battery to the starter and 2/0 cable from the drivers side battery to the passenger side battery.
 
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