Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

second cat '96 302

Thread Tools
 
Search this Thread
 
Old Nov 4, 2007 | 10:56 PM
  #1  
wildcat99's Avatar
wildcat99
Thread Starter
|
Senior User
Joined: Jul 2003
Posts: 182
Likes: 0
second cat '96 302

Is there any good reason to hollow out the 2nd cat?

My truck goes to the shop for new catback exhaust in a week. Right now I have just a short piece of pipe after the 2nd cat and can see the honeycomb. It's now or never...once the exhaust is on it will probably stay that way forever. Should I take a broom handle to it or just leave it alone?
 
Reply
Old Nov 5, 2007 | 03:52 AM
  #2  
92F150Flare's Avatar
92F150Flare
Elder User
Joined: Feb 2007
Posts: 829
Likes: 1
From: Goose Creek SC
Reasons TO do it: Little better sound, little better performance, never having to worry about it clogging up.

Reasons NOT to: Emissions, might not pass tests and will let more of the bad stuff out.

All they are is a restriction in the system.

Good Luck
Bob
 
Reply
Old Nov 5, 2007 | 09:57 PM
  #3  
ford_boy_1996's Avatar
ford_boy_1996
Elder User
Joined: Oct 2007
Posts: 819
Likes: 0
From: Maine
i say the same as 92f150flare
 
Reply
Old Nov 5, 2007 | 10:27 PM
  #4  
Nate81camaro's Avatar
Nate81camaro
New User
Joined: Oct 2007
Posts: 21
Likes: 0
From: Cheyenne, WY
Originally Posted by ford_boy_1996
i say the same as 92f150flare
As do I.


It really depends how stringent your emissions testing is (if applicable).
 
Reply
Old Nov 6, 2007 | 12:04 AM
  #5  
wildcat99's Avatar
wildcat99
Thread Starter
|
Senior User
Joined: Jul 2003
Posts: 182
Likes: 0
I'm going with no muffler, a y-pipe into duals and tips after the cats. No emissions testing here.

It sounds good now, I don't want this thing to be obnoxiously loud. How much louder would it be if the 2nd cat were hollow?

Also, is there any chance I could screw this up and get broken honeycomb lodged in there some how? Will a hollow 2nd cat effect the O2 sensor reading between the cats? (I have 3 O2 sensors on a 96)

I also don't want stinky, blue smoke rolling out the tips. Would I have this without the 2nd cat or is most of it taken out with the 1st?

Sorry for all the questions, and thanks for any opinions on this!
 
Reply
Old Nov 6, 2007 | 01:36 AM
  #6  
Nate81camaro's Avatar
Nate81camaro
New User
Joined: Oct 2007
Posts: 21
Likes: 0
From: Cheyenne, WY
Originally Posted by wildcat99
I also don't want stinky, blue smoke rolling out the tips. Would I have this without the 2nd cat or is most of it taken out with the 1st?
Sorry to say the obvious (but, alas, I must ):
If your engine's good, you won't have to worry about "stinky blue smoke".
 
Reply
Old Nov 6, 2007 | 11:48 AM
  #7  
ford_boy_1996's Avatar
ford_boy_1996
Elder User
Joined: Oct 2007
Posts: 819
Likes: 0
From: Maine
It won't smoke as long as your motor dont smoke now.And with a good muffler it will sound nice not too loud
 
Reply
Old Nov 6, 2007 | 06:08 PM
  #8  
wildcat99's Avatar
wildcat99
Thread Starter
|
Senior User
Joined: Jul 2003
Posts: 182
Likes: 0
The engine's good ... I'm not putting a muffler back on. Is there any real mpg or hp gain with a gutted 2nd cat?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski




All times are GMT -5. The time now is 10:56 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE