Notices
Aerostar Ford Aerostar

Blower wont working.

Thread Tools
 
Search this Thread
 
Old Oct 15, 2007 | 12:18 AM
  #1  
Pablo-UA's Avatar
Pablo-UA
Thread Starter
|
Post Fiend
Joined: Oct 2005
Posts: 5,242
Likes: 0
From: Kiev, Ukraine
Blower wont working.

Sometemes it works, when I drive faster 45 mph it start working. How to disassembly blower motor to fix it?
 
Reply
Old Oct 15, 2007 | 07:30 AM
  #2  
krankshaft's Avatar
krankshaft
Elder User
Joined: Dec 2004
Posts: 718
Likes: 0
From: North Jersey, New Jersey
Did you check the blower motor resistor. Remove it to make sure that the resistive wire coils are intact.

Maybe at higher speeds the vibrations are causing it to make contact?
 
Reply
Old Oct 15, 2007 | 07:35 AM
  #3  
Pablo-UA's Avatar
Pablo-UA
Thread Starter
|
Post Fiend
Joined: Oct 2005
Posts: 5,242
Likes: 0
From: Kiev, Ukraine
It seems to me motor is not OK.... Voltage on motor is 11.2 V, but no draw.
 
Reply
Old Oct 15, 2007 | 08:41 AM
  #4  
krankshaft's Avatar
krankshaft
Elder User
Joined: Dec 2004
Posts: 718
Likes: 0
From: North Jersey, New Jersey
Did you try connecting the blower directly to the battery? If so and the motor still doesn't turn read on.

I have opened DC and AC motors before so here are some basic things to check.

Spin the shaft and feel if its binding. If it is lubricate it and test if its not.

Check to see if the brushes are worn. If the motor has alot of miles on it thats a possibility. The motor would then be making intermittant contact.

The brushes are at the back of the motor in little holders pushed by springs against the rear of the rotor shaft.

Also check for a burnt commutator (the thing that the brushes make contact with on the rotor) if its burnt the motor is shot. The commutator switches the polarity so that the rotor shaft is constantly opposing or "chasing" the opposite magnetic field.

Some DC motors are brushless but since I have never opened an Aero blower I can't say which type the Aero has. If the motor is brushless there is not much you can do for it. Other than lube the shaft if its binding.
 

Last edited by krankshaft; Oct 15, 2007 at 08:53 AM.
Reply
Old Oct 15, 2007 | 12:28 PM
  #5  
96_4wdr's Avatar
96_4wdr
Post Fiend
Joined: Apr 2005
Posts: 5,720
Likes: 5
From: Washington state
piece of debris caught and binding between fan motor housing and fan blade?
 
Reply
Old Oct 15, 2007 | 08:22 PM
  #6  
Aeroman59's Avatar
Aeroman59
Elder User
Joined: Dec 2006
Posts: 830
Likes: 0
From: Kitchener,Ontario,Canada
Originally Posted by Pablo-UA
It seems to me motor is not OK.... Voltage on motor is 11.2 V, but no draw.
Sounds like you have a motor windings fault. Try the brushes if it has them. Make sure all connections are good.

Aeroman
 
Reply
Old Oct 15, 2007 | 10:11 PM
  #7  
krankshaft's Avatar
krankshaft
Elder User
Joined: Dec 2004
Posts: 718
Likes: 0
From: North Jersey, New Jersey
If it is the winding there is either an open from a broken piece of enameled wire or the insulation of an enameled wire failed causing a short. In either case a new blower is in order.
 
Reply
Old Oct 16, 2007 | 12:10 AM
  #8  
Pablo-UA's Avatar
Pablo-UA
Thread Starter
|
Post Fiend
Joined: Oct 2005
Posts: 5,242
Likes: 0
From: Kiev, Ukraine
Blower has just been rebuilt. Brushes were replaced with ones from Volvo Truck alternator. Hope will work for many years.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-1

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-2

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-3

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-4

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-5

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-6

Every 2026 Ford Engine Explained

 Brett Foote
story-7

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-8

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-9

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
Old Oct 16, 2007 | 04:56 AM
  #9  
96_4wdr's Avatar
96_4wdr
Post Fiend
Joined: Apr 2005
Posts: 5,720
Likes: 5
From: Washington state
another great DIYer repair by pablo-ua
 
Reply
Old Oct 16, 2007 | 09:29 AM
  #10  
krankshaft's Avatar
krankshaft
Elder User
Joined: Dec 2004
Posts: 718
Likes: 0
From: North Jersey, New Jersey
Using brushes out of an alternator I never thought of that.

Good job .
 
Reply
Old Oct 16, 2007 | 10:54 AM
  #11  
96_4wdr's Avatar
96_4wdr
Post Fiend
Joined: Apr 2005
Posts: 5,720
Likes: 5
From: Washington state
yeh, pablo just took the alternator brushes and made them run reverse rotation and turned it into an electric motor
 
Reply
Old Oct 16, 2007 | 01:59 PM
  #12  
Pablo-UA's Avatar
Pablo-UA
Thread Starter
|
Post Fiend
Joined: Oct 2005
Posts: 5,242
Likes: 0
From: Kiev, Ukraine
No!!!!! direction is correct! :-))
 
Reply
Old Oct 17, 2007 | 02:46 PM
  #13  
pinceau's Avatar
pinceau
Junior User
Joined: Jun 2007
Posts: 96
Likes: 0
From: south of France
I have the same problem, two years ago i changed the brushes (don't laugh, I have cut in two parts a brush from a Peugeot diesel starter with two copper lines, and put it to the correct size with a file); since last summer the blower is erratic, sometime it run, sometime not, i have to move the climate fonction handle side to side before it start ( mine is 1989, with the old dashboard), sometime it start alone when the van jerk on a bump, sometime i have to stop, open the hood, and shake the motor connector, really irritating......
Pablo, the motor is easy to open with a little chisel: the brush plate is crimped on the motor, you juste have to insert paper clips to hold the brushes open when reassembling; the bad new is that I think crimping can't be done too much time.
 

Last edited by pinceau; Oct 17, 2007 at 03:03 PM.
Reply
Old Oct 18, 2007 | 01:00 AM
  #14  
Pablo-UA's Avatar
Pablo-UA
Thread Starter
|
Post Fiend
Joined: Oct 2005
Posts: 5,242
Likes: 0
From: Kiev, Ukraine
I did my blower for less then one hour. It worked for 17 years before w/o any problem.

BTW. There are parts in Aero made in france. Tailgate lock and wiper motor.
 
Reply
Old Oct 18, 2007 | 01:02 AM
  #15  
Pablo-UA's Avatar
Pablo-UA
Thread Starter
|
Post Fiend
Joined: Oct 2005
Posts: 5,242
Likes: 0
From: Kiev, Ukraine
Pinceau! How correctly to say your name? (I was in France twice (draw to Spaine throught Cote'd'Azur), but I can not understand any france word!)
 
Reply



All times are GMT -5. The time now is 09:03 AM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE