Notices
Aerostar Ford Aerostar

Short Circuit

Thread Tools
 
Search this Thread
 
Old Sep 28, 2007 | 01:37 PM
  #1  
Absinthe's Avatar
Absinthe
Thread Starter
|
Freshman User
Joined: Nov 2006
Posts: 33
Likes: 0
Short Circuit

I have 1995 Aerostar Van, it has a short circuit that blows Fuse #6 and appears to affect Front and Back dome light, radio, and speedometer/odometer.

How do I find this?
 
Reply
Old Sep 28, 2007 | 03:39 PM
  #2  
xlt4wd90's Avatar
xlt4wd90
Lead Driver
20 Year Member
Photogenic
Joined: Sep 2003
Posts: 7,015
Likes: 208
From: SoCal
Club FTE Silver Member

There may be no easy way...you will have to follow the wire on the load side of the fuse (and any other wires attached to it) to see if there are any chafing of the insulation. Look in areas where it has to pass by metal parts or fit through a hole in a metal panel.
 
Reply
Old Sep 28, 2007 | 03:45 PM
  #3  
DOUG5G's Avatar
DOUG5G
Mountain Pass
20 Year Member
Joined: Jun 2003
Posts: 208
Likes: 3
From: Norfolk VA
Disconnect each item one at a time and replace the fuse. When the fuse quits blowwing you found the area to look closer at the wiring. Don't forget the step well lamps are on fuse 6. What about the speedo doesn't work?

Doug
 
Reply
Old Sep 28, 2007 | 05:08 PM
  #4  
ken1mod's Avatar
ken1mod
Elder User
Joined: Aug 2005
Posts: 996
Likes: 0
If you wire a light bulb to where the fuse goes, when you find the short, the bulb will go out. the bulb will glow brightly while the short exists. this will save you $400.00 in fuses.

Ken
 
Reply
Old Sep 30, 2007 | 12:37 AM
  #5  
lsrx101's Avatar
lsrx101
Fleet Mechanic
Joined: Feb 2006
Posts: 1,776
Likes: 5
From: Lorain County, Ohio
Club FTE Gold Member
In my experience, shorts to ground are most often caused by a unit powered by the particular circuit (fuse). Much more so than shorts in the wiring itself.

Since the radio is effected, the first question it "Is it an aftermarket radio"? If so, check the wiring to and around the radio. Pinched wires or sloppy installation is a very common problem with aftermarket sound systems (or any other add ons, like alarm systems, remote start, etc). Aftermarket items are always the first suspect when fuses blow repeatedly.
Cigarette lighter elements or foreign objects in the sockets are a close second if they are on the effected circuit. (Why do small children equate lighter sockets with coin slots?)
Just a thought: You mention the dome light. I recall seeing a lot of shorts in early\mid-90's Ford dome lights that had built in map lights. If your Aero has a front dome light with switches for map lighting, remove and disconnect it. See if that helps.

If the radio is OEM, and\or the wiring to any aftermarket addons checks out good, check the owners manual diagram and see what items are supplied power through Fuse #6.

Using the "light bulb across the fuse socket" trick that ken1mod mentioned, remove and disconnect each component until the short disappears.
Use an #1156, or either half of an #1157 bulb. (both are very common tail light\turn signal bulbs) A low current bulb, like a #194 (dash lights) can light up due to normal current draw in the circuit and send you chasing your tail. Many standard 12 volt test lights won't work well either. The few mils of current from the PCM or radio memory circuit will make them light.
If you disconnect everything on that circuit and still have a short, it's time to seek help.
 
Reply
Old Sep 30, 2007 | 04:04 PM
  #6  
nick11082001's Avatar
nick11082001
Senior User
Joined: Mar 2003
Posts: 392
Likes: 0
From: Louisville KY
do your sunvisors have lights on them? in the vanity mirrors?

if so, check the wire that runs thru the sun visor bracket to power the lights.

i had this exact same problem in my aero, and this was the culprit.
 
Reply
Old Sep 30, 2007 | 06:38 PM
  #7  
Absinthe's Avatar
Absinthe
Thread Starter
|
Freshman User
Joined: Nov 2006
Posts: 33
Likes: 0
Ok, here is the rest of the story in case anyone is following it. Before I had the vehicle the previous owner had installed a differnt radio and some souped up sound system components in the back. Prior to selling it to me, the amp and diskchanger was removed and the wires runnign to them were capped (sort of). The positive wire that was connected to the battery and the negative that was wired directly to the floor were capped, but the "blue" wire was just wrapped around them.

When I pulled the radio, there was a pair of speakers wired but the wires were bare and no wire nuts on them. I capped these off. However the "blue wire" splice bothered me. Since I am not going to use any other stereo equipment in the back I tried to pull the blue wire out. It relatively easily snapped. I clipped it off near the splice and capped it off.

So far, this seems to have fixed the problem.

We shall see.
 
Reply




All times are GMT -5. The time now is 10:14 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE