Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Installing headers and removing the Emissions

Thread Tools
 
Search this Thread
 
Old Aug 30, 2007 | 12:25 PM
  #16  
eco's Avatar
eco
Posting Guru
Joined: Jan 2006
Posts: 1,263
Likes: 1
From: The dark carnival
Originally Posted by EPNCSU2006
EGR serves to lower combustion temperatures at part throttle cruise conditions. It is not used at idle or at wide open throttle. Lower combustion temperatures lower NOx emissions, which is why EGR valves were implemented. Lower combustion temperatures lower knock propensity, allowing more advanced timing, and since the exhaust gases displace (not dilute) some of the inlet air, less fuel is required when EGR is active. The highest combustion temperatures occur at slightly rich mixtures and cool as the mixture is enriched or enleaned from that point. Lean mixtures burn cooler, but are more susceptible to knock because the smaller amount of fuel is more easily ignited. Sorry guys, but Eco is right here.
Thanks for the sanity check.

I guess all my massive research in Hickok's literature and Ford's service manuals and engineers papers regarding the EEC-IV did not mislead me after all.
 
Reply
Old Aug 30, 2007 | 12:32 PM
  #17  
eco's Avatar
eco
Posting Guru
Joined: Jan 2006
Posts: 1,263
Likes: 1
From: The dark carnival
Originally Posted by Talyn
Eco, dont get to pridefull.

Conaski has much more experance, and respect here.

Everything he is saying is correct.
Think again...
 
Reply
Old Aug 30, 2007 | 01:44 PM
  #18  
Mad Max Perf's Avatar
Mad Max Perf
New User
Joined: Mar 2006
Posts: 8
Likes: 0
yup, thats true. EGR lowers combustion temperatures. Detonation at times can be a wash, due to the increase in inlet temps. You pretty much have to play that one by ear. literally...
 
Reply
Old Aug 30, 2007 | 04:25 PM
  #19  
flareside_thunder's Avatar
flareside_thunder
Posting Guru
Joined: Mar 2007
Posts: 1,757
Likes: 2
From: Florida
Blocking off the exhaust gas from entering the intake does not disable the system as far as the EEC is concerned. If the system (EGR Valve Regulator (EVR) solenoid, EGR valve and EVP) is intact and operational no diagnostic failure code (hard or soft) will register. How do you know there was no detonation?

Now Eco,I'm all for one upping (or attempting to) but isn't that statement that you said^...the same friggin thing that Conanski said in the first place?Seems like your contradicting yourself.....here...here's a button that says..."insert foot in mouth" want me to push it for you or am I pushing enough of your cocky buttons?Petty BS is all this is...all it ever is when you reply to a post.
 
Reply
Old Aug 30, 2007 | 07:45 PM
  #20  
eco's Avatar
eco
Posting Guru
Joined: Jan 2006
Posts: 1,263
Likes: 1
From: The dark carnival
Originally Posted by flareside_thunder
Blocking off the exhaust gas from entering the intake does not disable the system as far as the EEC is concerned. If the system (EGR Valve Regulator (EVR) solenoid, EGR valve and EVP) is intact and operational no diagnostic failure code (hard or soft) will register. How do you know there was no detonation?

Now Eco,I'm all for one upping (or attempting to) but isn't that statement that you said^...the same friggin thing that Conanski said in the first place?Seems like your contradicting yourself.....here...here's a button that says..."insert foot in mouth" want me to push it for you or am I pushing enough of your cocky buttons?Petty BS is all this is...all it ever is when you reply to a post.
Point out the contradiction.

I fail to see how the theory behind reintroducing exhaust gas into the intake and how it relates to the timing tables as per the EEC-IV logic + combustion temperatures and how trying to eliminate the system could potentially lead to detonation is petty. Why don't you explain this one to me?

I can however see how your weak attempt to try to find a contradiction and point it out to me just to show how superior of a person you think you are could qualify as petty.
 
Reply
Old Aug 30, 2007 | 08:01 PM
  #21  
netscaner's Avatar
netscaner
Elder User
Joined: May 2007
Posts: 754
Likes: 1
From: Solon, Ohio
Originally Posted by Conanski
This right here is the flaw in your reasoning, it's exactly opposite of what really happens. A lean A/F mixture results in hotter combustion temperatures, not cooler.
This is true, however this is the flaw in your reasoning in this particular instance..........The EGR gases are not oxygen rich air, but actually spent air and burned fuel gasses and particals.

In the context of EGR, this spent air supply is just a combustion neutral filler and neither causes a leaner or richer mixture.

And the sole purpose of the EGR is to lower combustion temps to prevent the creation of Oxides of Nitrogen.

I however have also blocked off EGR's and could never notice any negatives, but what eco says makes a lot of sence and I never thought of that aspect of the timing advances ect.

I know however that I can block off my EGR and it will not throw a code as long as the EGR system is properly working with it unblocked.

But I'm MAF.
 

Last edited by netscaner; Aug 30, 2007 at 08:10 PM.
Reply
Old Aug 30, 2007 | 08:36 PM
  #22  
Talyn's Avatar
Talyn
Hotshot
20 Year Member
Community Favorite
Joined: Oct 2003
Posts: 17,799
Likes: 103
From: Ashland City, TN
The only thing missing here, is when you do block off the EGR, your not 100% blocking off the EGR, like it makes a big difference, but gasses are still flowing though to trick the sensor in to thinking the EGR is active.

Theoretically, if the EGR system is removed, your truck will always be prone to detonation, and constantly will, due to high combustion tempatures.

Thus, you yourself, and all who have removed this device, designed to make your vehicle run better, are obviously stupid in some form, because you are causing detonation in your engine for no reason.

As for realistic purposes, detonation will occur when the air tempature being brought into the engine is hot enough to cause combustion in an early stage of compression. Which is technically how a diesel runs. Heated gases mixed with air, combust due to tempature and compression.

The only time detonation can be bad, is if it detonates to far before top dead center.
Ford runs 10degreeze before top dead center. which means the truck is fireing before the piston reaches the top.
If detonation is occuring, i'm sure its not much before that at all. Maybe 15? 20 tops?
Some are running their trucks here with it anywhere from 10-20 btdc.

All in all, this is a fruitless argument, and you guys, even if your pointing fingers, and what not, or defending yourselves. You are basically saying that your stupid because you removed the EGR system which "lowers combustion tempatures"
Which of course i'm tottaly unfamilar with. Because, as far as i understand, its to recycle used gases into the air fuel mixture to burn off those gasses further.
I'm not sure how 200 degree+ gases can "cool" a combustion chamber.
But if they do, hey, cool. (pun)

As for self advancing for timing on a ford. i honestly know, nor have heard of this, but it could be true.

Regardless. Hacked or not. By removing the EGR equipment, or disableing it, via resistor, or restrictor plate.You are all showing your un-love for your truck (and or van in eco's case) by allowing it to operate at higher tempatures. Shame on you all.

Now, i'm not making anything up here, I'm going by the information in the post.

damn you people like to argue the stupidest things.

Epncsu.
I'm not really sure how you can mix gas, air, and NOx emissions, and have them "not mix"
If displacement is the case, theoretically, you would be running a higher compression value at that point due to the "displacement" of the emissions.
Perhaps this is the purpose?
 
Reply
Old Aug 30, 2007 | 09:13 PM
  #23  
eco's Avatar
eco
Posting Guru
Joined: Jan 2006
Posts: 1,263
Likes: 1
From: The dark carnival
Originally Posted by Talyn
The only thing missing here, is when you do block off the EGR, your not 100% blocking off the EGR, like it makes a big difference, but gasses are still flowing though to trick the sensor in to thinking the EGR is active.
Please explain. What sensor are you takng about and how is EGR still getting into the combustion chamber when it is blocked off from entering the intake?

Originally Posted by Talyn
Theoretically, if the EGR system is removed, your truck will always be prone to detonation, and constantly will, due to high combustion tempatures.

Thus, you yourself, and all who have removed this device, designed to make your vehicle run better, are obviously stupid in some form, because you are causing detonation in your engine for no reason.
If no exhaust gas in reintroduced into the intake AND the timing does not advance as it normally would when the EGR system is operating then it would be as if the EGR logic was never programmed into the EEC-IV in the first place. If what you are saying is true, then you are saying these engines would be prone to detonation at idle, WOT and when an EGR code is registered...conditions that EGR is disabled. Obviously, this is not the case. These motors don't detonate at idle then all of a sudden run fine at part throttle. The motor is better off without EGR, but it does pullute more. It is better off because all the carbon and particulate that comes along with the EGR no longer enters the intake plenum and thus the intake manifold, plenum, intake valves etc. stay cleaner and without carbon deposite galore...plus the air intake is cooler without the EGR.


Originally Posted by Talyn
Which of course i'm tottaly unfamilar with. Because, as far as i understand, its to recycle used gases into the air fuel mixture to burn off those gasses further.
Wrong, it is for reducing the production of oxides of nitrogen.


Originally Posted by Talyn
Regardless. Hacked or not. By removing the EGR equipment, or disableing it, via resistor, or restrictor plate.You are all showing your un-love for your truck (and or van in eco's case) by allowing it to operate at higher tempatures. Shame on you all.
Wrong, if the exhaust gas never enters the intake AND the timing is not advanced, then the motor will be just fine. If you block off the intake AND allow the timing to still advance, then there is a potential "un-love" for the truck/van.

Originally Posted by Talyn
Now, i'm not making anything up here, I'm going by the information in the post.
Either thats a lie, a joke or you just plain don't understand how an EGR system works.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-1

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-2

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-3

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-4

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-5

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-6

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-7

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-8

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-9

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
Old Aug 31, 2007 | 06:57 AM
  #24  
flareside_thunder's Avatar
flareside_thunder
Posting Guru
Joined: Mar 2007
Posts: 1,757
Likes: 2
From: Florida
Hmmmm,good points Eco...especially about the ones where I'm superior to you...Oh,I'm sorry I'm twisting your words...seems familiar?I thought the purpose of this ******* argument was on how to trick the ECU into thinking the EGR was still there...didn't know that putting ablockoff plate between the EGR and the intake was reintroducing...Since you like quoting your books so much and it seems like you rarely have anything else to do other than argue with someone you don't even know...why don't you state HOW installing a block off plate between the EGR and intakeis REINTRODUCTION??????You say resistor...he says block off plate....big friggin whoop.Just cause your way is another way...doesn't also mean it's the only way to do something.........Other people have other ways of doing things....and in different orders.Is that illegal?No.Is your argument over this whole subject completely and utterly childish?I think so.Like I said before......you ALWAYS attempt to one up someone once they have ONCE AGAIN proved how wrong and idiotic a conversation really is with you.I take your opinions and "statements"...if they could even be called that lightly...and I think alot of others should too.Your FIRST posts always seem...I don't know,smart?Like tis one...you gave this guy great advice pertaining to the original subject...which he needed....but after seeing this?Ha...doubt he'll comin back to these forums now...specially after your little "show".Now...you can bitch and whine all about this post...which I know your gonna do...cause it's in your nature......butI am unsubscribing to this thread....Sure you didn't mean to type EGO as your screen name instead of ECO?I think you did.
 
Reply
Old Aug 31, 2007 | 09:16 AM
  #25  
EPNCSU2006's Avatar
EPNCSU2006
Lead Driver
20 Year Member
Joined: Nov 2002
Posts: 9,557
Likes: 44
From: Concord, NC
Stop being a troll, flareside_thunder.

What eco is saying is that by simply blocking the EGR between the valve and the intake while leaving the rest of the system in place is telling the computer that the valve is open and exhaust gases are being recirculated like normal, based on EGR valve position feedback. What he has suggested is after blocking physically, the flow of the exhaust recirculation gases, is to disable control of the valve so that it remains closed, thus telling the computer that no exhaust gases are being introduced into the intake stream. Excluding the later models with a DPFE sensor, the computer does not know the actual flow of exhaust gases--it only knows the valve position, and assuming everything is working like it should, the computer assumes the EGR flow is correct simply based on that position feedback. It's not that hard to figure out, and at this point you guys are just busting eco's *****.

To answer some questions from above:
Originally Posted by Talyn
The only thing missing here, is when you do block off the EGR, your not 100% blocking off the EGR, like it makes a big difference, but gasses are still flowing though to trick the sensor in to thinking the EGR is active.
See the first paragraph in this post.
Theoretically, if the EGR system is removed, your truck will always be prone to detonation, and constantly will, due to high combustion tempatures.
Prone? yes. But as eco stated, EGR is not active at closed throttle nor wide open throttle, yet Ford has found a way to safely operate the engine at these conditions without the engine detonating to death.

As for realistic purposes, detonation will occur when the air tempature being brought into the engine is hot enough to cause combustion in an early stage of compression. Which is technically how a diesel runs. Heated gases mixed with air, combust due to tempature and compression.
While the likelihood of detonation/pre-ignition is greater with increased inlet air temperatures, the auto-ignition is caused by excessive temperature and pressure in the end-gas region of the combustion chamber (farthest from the spark plug) which, yes is influenced by inlet air. This detonation occurs very late in the compression stroke, near TDC. Technically, a diesel does not run like this because the fuel is introduced immediately prior to TDC, whereas a spark ignition engine (unless direct injected) has a homogeneous air/fuel charge inducted during the intake stroke.

The only time detonation can be bad, is if it detonates to far before top dead center. Ford runs 10degreeze before top dead center. which means the truck is fireing before the piston reaches the top. If detonation is occuring, i'm sure its not much before that at all. Maybe 15? 20 tops? Some are running their trucks here with it anywhere from 10-20 btdc.
Detonation is always bad, even in a diesel. Detonation is uncontrolled combustion, which causes spikes in cylinder pressures, which over time can damage pistons, rings, and rod bearings, and if those spikes are high enough, can even punch a hole in the piston top. Imagine pinging as someone hitting the top of the piston with a hammer. Pre-ignition can be caused by hot spots in the combustion chamber igniting the fuel mixture before the flame front reaches that area, or it may be caused by excessive temperature and pressure in the end-gas region if spark timing is too far advanced. The pressure wave propogates faster than the flame front and ignites the end gas mixture which creates a second flame front and pressure wave that meets somewhere between the end-gas region and the spark plug where pressure spikes and an audible ping is heard (or not sometimes). This doesn't necessarily have to occur before TDC, but most of the time it does. I would say that the actual detonation or pre-ignition occurs pretty close to TDC, not the 20 degrees tops that was suggested. Spark is always initiated before TDC so that the maximum pressure occurs slightly after TDC which maximizes the force across the piston without having a spike in pressure at one localized place. This maximizes power output.

Which of course i'm tottaly unfamilar with. Because, as far as i understand, its to recycle used gases into the air fuel mixture to burn off those gasses further. I'm not sure how 200 degree+ gases can "cool" a combustion chamber. But if they do, hey, cool.
The EGR gases lower peak combustion temperatures, not the inlet mixture temperature--there is a difference, so your logic does hold partially. The only thing burned of the EGR gases may be a few stray hydrocarbons, but the percentage of exhaust recirculated to the exhaust that exits the tailpipe is too small to gain anything in the re-burn department.

As for self advancing for timing on a ford. i honestly know, nor have heard of this, but it could be true.
The computer controls all timing advance, and varies based on input from all the sensors, including EGR valve position, and thus, assumed EGR flow (see first paragraph of this post for explanation on EGR valve position sensing).

Regardless. Hacked or not. By removing the EGR equipment, or disableing it, via resistor, or restrictor plate.You are all showing your un-love for your truck (and or van in eco's case) by allowing it to operate at higher tempatures.
I agree with you here. I try to keep everything functional on my truck, but to each his own.

I'm not really sure how you can mix gas, air, and NOx emissions, and have them "not mix"
If displacement is the case, theoretically, you would be running a higher compression value at that point due to the "displacement" of the emissions.
Perhaps this is the purpose?
The EGR gases displace cylinder volume that would otherwise be filled with air/fuel mixture, which lowers the volumetric efficiency, reducing the amount of fuel required to create the correct air fuel ratio. The same volume is available for inlet mixture, but adding inert gases to that volume decreases the amount of air and fuel that are able to fit in the cylinder. There's no change in compression due to EGR. Sure all the gases and whatnot mix together in the cylinder--I didn't mean to imply that they did not physically mix. The NOx emissions are generated from high combustion temperatures as they split apart the nitrogen part of the inlet air (air is ~78% nitrogen). The EGR lowers this peak combustion temperature, which reduces the amount of NOx emissions produced by the combustion event.

I'm not trying to insult anyone or anything like that, I just want the correct information to be out there for others to read. If anyone wants to read up on engines, the source of all my information is the book Engineering Fundamentals of the Internal Combustion Engine by Willard Pulkrabek.
 

Last edited by EPNCSU2006; Aug 31, 2007 at 09:21 AM.
Reply
Old Aug 31, 2007 | 12:21 PM
  #26  
351slug's Avatar
351slug
Elder User
Joined: Oct 2006
Posts: 840
Likes: 1
From: Poquoson Va.
http://http://www.misterfixit.com/egrvalve.htm Im leaving mine on.
 

Last edited by 351slug; Aug 31, 2007 at 12:29 PM.
Reply
Old Aug 31, 2007 | 12:27 PM
  #27  
eco's Avatar
eco
Posting Guru
Joined: Jan 2006
Posts: 1,263
Likes: 1
From: The dark carnival
Anything else to add Flareside_Thunder, Talyn and Conanski? I would be happy to continue this discussion with you guys. I am sure it's been plenty educational for you all and I am always happy to help out the less informed.
 

Last edited by eco; Aug 31, 2007 at 12:32 PM.
Reply
Old Aug 31, 2007 | 09:54 PM
  #28  
flatlander2270's Avatar
flatlander2270
Thread Starter
|
New User
Joined: Aug 2007
Posts: 14
Likes: 0
I appreciate the help, but I have more questions. I have installed the resistor and have removed the EGR valve. There is a vacuum line (green) that runs over to a sensor located by the coil. What does this do and what should I do.

I'm having problems with the truck trying to start - It won't period.
I was having a "bucking" or surging problem right before I disassembled the emissions system and after reading another post, I've came to the conclusion the Idle Control Sensor might be the problem.
This project is starting to get on my nerves and I have a carburated 460 and a C6 dying to be flogged.
 

Last edited by flatlander2270; Aug 31, 2007 at 09:58 PM.
Reply
Old Aug 31, 2007 | 10:25 PM
  #29  
netscaner's Avatar
netscaner
Elder User
Joined: May 2007
Posts: 754
Likes: 1
From: Solon, Ohio
If you have removed the EGR, then the green line should be plugged, it comes from the vacuum control that controls the EGR opening.
 
Reply
Old Sep 1, 2007 | 02:42 AM
  #30  
eco's Avatar
eco
Posting Guru
Joined: Jan 2006
Posts: 1,263
Likes: 1
From: The dark carnival
Originally Posted by flatlander2270
I appreciate the help, but I have more questions. I have installed the resistor and have removed the EGR valve. There is a vacuum line (green) that runs over to a sensor located by the coil. What does this do and what should I do.
The vacuum line runs over to a solenoid, not a sensor. I would get rid of the green vacuum line and get rid of the solenoid. Removing the solenoid will set a soft code...as opposed to a hard code...so no check engine light. The code has no effect on the computer's ability to run the motor, it's just there to alert whoever is reading the codes that the EGR system is not functioning. The solenoid is used by the computer to send vacuum to the EGR valve at part throttle conditions and it keeps vacuum from being sent to the EGR valve at idle, WOT and if there is an EGR code registered. There should be a red vacuum line that connects to the solenoid...block that off. You could just block off the green line and leave it and the solenoid intact if you want, but I would get rid of it just to get rid of clutter and elimitate possible vacuum leaks.
 
Reply



All times are GMT -5. The time now is 10:47 PM.

story-0
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-1
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-2
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-3
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-4
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-5
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-6
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-7
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-8
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-9
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE