Notices
Offroad & 4x4
Sponsored by:
Sponsored by:

how do I remove balljoints

Thread Tools
 
Search this Thread
 
Old Aug 9, 2007 | 09:46 AM
  #1  
marioc956's Avatar
marioc956
Thread Starter
|
Senior User
Joined: Aug 2006
Posts: 113
Likes: 0
how do I remove balljoints

Im having problems in removing the ball joint nut I canot remove them Ive even broken my breaker bar can I cut them off any advice
 
Reply
Old Aug 9, 2007 | 10:25 AM
  #2  
fishmanndotcom's Avatar
fishmanndotcom
Lead Driver
25 Year Member
Joined: May 2000
Posts: 9,236
Likes: 12
From: Senoia, GA
do you have the retaining clips removed? make DARN sure you are trying to remove them the correct way. also, are you using a press? that makes it 1,00000000000000000000 times easier!

-cutts-
 
Reply
Old Aug 9, 2007 | 11:06 AM
  #3  
quadzjr's Avatar
quadzjr
just another Rockwell looser
Joined: Feb 2003
Posts: 4,042
Likes: 0
From: Cocoa, FL
Originally Posted by fishmanndotcom
do you have the retaining clips removed? make DARN sure you are trying to remove them the correct way. also, are you using a press? that makes it 1,00000000000000000000 times easier!

-cutts-
hes not even to that point yet....

get a impact socket, a "real" breaker bar, 4' peice of pipe, and a 20lb sledge should get things budging...or just a good impact...and some pb blaster..
 
Reply
Old Aug 9, 2007 | 11:55 AM
  #4  
chuck641's Avatar
chuck641
Elder User
Joined: Mar 2003
Posts: 589
Likes: 3
From: Villa Rica, GA
I had to use a 3/4" drive breaker bar with about a 4' pipe on it for one of the nuts on mine. like someone else said make sure the cotter pin is out before you try to take the nut off.
 
Reply
Old Aug 9, 2007 | 12:19 PM
  #5  
quadzjr's Avatar
quadzjr
just another Rockwell looser
Joined: Feb 2003
Posts: 4,042
Likes: 0
From: Cocoa, FL
what moron wouldn't take the cotter pin out?
 
Reply
Old Aug 9, 2007 | 02:07 PM
  #6  
Help I M Stuck's Avatar
Help I M Stuck
Posting Guru
Joined: Mar 2004
Posts: 1,307
Likes: 0
From: MARYLAND
Originally Posted by quadzjr
what moron wouldn't take the cotter pin out?
you would be surprised at how many wouldn't. I've watched a couple people do it over the years.
 
Reply
Old Aug 9, 2007 | 08:52 PM
  #7  
MBBFord's Avatar
MBBFord
Post Fiend
Joined: Mar 2005
Posts: 8,542
Likes: 5
From: Louisiana
Originally Posted by Help I M Stuck
you would be surprised at how many wouldn't. I've watched a couple people do it over the years.
I was thinking the same thing.

Spray the heck out of it with some lube, get the biggest stuff you can find with a big/long breaker bar and give her he1L.
IF that doesn't work, do the same thing, but try hitting the end of the breaker bar with a sledge(to give it a good gult that presser might not work for).
 
Reply
Old Aug 9, 2007 | 10:23 PM
  #8  
rebocardo's Avatar
rebocardo
Post Fiend
Joined: Jun 2002
Posts: 13,873
Likes: 3
From: Atlanta GA
> what moron wouldn't take the cotter pin out?

Someone that doesn't realize that is why it is a castle nut. Not knowing doesn't make someone a moron though.

Many times it might not be obvious. When I do a ball joint, I take both free ends and bend them back into the castle nut so they do not stick out and grab a brake line or worse me when I am greasing.

It would be easy enough for someone to not see the loop end if dirty and not see the split ends on the inner fender side I twisted into the castle nut with a needle nose.

> Im having problems in removing the ball joint nut I canot remove them
> Ive even broken my breaker bar can I cut them off any advice

You can cut them off (the stud part) if you remove them the ball joint later with a C clamp.

I do think the cotter pin has been left in though or part of it. Did you remove it?

If so, like someone else mentioned, get a 3/4" drive socket set and a big long bar.

FWIW: On light trucks (rangers, F-350, E-350 etc.) I have been able to remove all balljoints with a C-clamp ball joint remover, 1/2" impact gun (snap-on, blue point, or IR), and a impact socket as a cheap adapter.

What vehicle, what year, top (I assume) or bottom?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Aug 9, 2007 | 11:36 PM
  #9  
wizzard351's Avatar
wizzard351
Postmaster
Joined: Sep 2004
Posts: 3,166
Likes: 2
From: wi
if ya have a big enuff impact that lil cotter pin dont stand a chance!
 
Reply
Old Aug 10, 2007 | 06:34 AM
  #10  
quadzjr's Avatar
quadzjr
just another Rockwell looser
Joined: Feb 2003
Posts: 4,042
Likes: 0
From: Cocoa, FL
Originally Posted by wizzard351
if ya have a big enuff impact that lil cotter pin dont stand a chance!
X2 NOT A CHANCE
 
Reply
Old Aug 10, 2007 | 07:01 AM
  #11  
fishmanndotcom's Avatar
fishmanndotcom
Lead Driver
25 Year Member
Joined: May 2000
Posts: 9,236
Likes: 12
From: Senoia, GA
sorry guys, i posted and thought he was referring to the ball joint itself. then after i realized what he was talking about i had to go

i have used a torch to cut the stuf of the ball joint off. however that was only b/c the previous owner didnt wanna use a cotter pin and welded the nut to the ball joint.

a hefty impact should do the trick. might even have to heat the nut up with a ace-oxy torch to get it to budge!

-cutts-
 
Reply
Old Aug 10, 2007 | 08:52 AM
  #12  
quadzjr's Avatar
quadzjr
just another Rockwell looser
Joined: Feb 2003
Posts: 4,042
Likes: 0
From: Cocoa, FL
Originally Posted by fishmanndotcom

i have used a torch to cut the stuf of the ball joint off. however that was only b/c the previous owner didnt wanna use a cotter pin and welded the nut to the ball joint.
-cutts-

Nice!!!...he welded the nut!!??......hmm, that would work haha


chit if we've gone past the breaker bar stage and talkin torches you might as well just torch it off and not worry about it...i know that will get it off..haha
 
Reply
Old Aug 10, 2007 | 02:10 PM
  #13  
rebocardo's Avatar
rebocardo
Post Fiend
Joined: Jun 2002
Posts: 13,873
Likes: 3
From: Atlanta GA
> if ya have a big enuff impact that lil cotter pin dont stand a chance!

True, but, I would still try to remove it as long as it wasn't under the nut.

> Nice!!!...he welded the nut!!??......hmm, that would work haha

I bought a BII a few years ago where the previous owner took an ARC welder to fix an exhaust leak and welded the pipe directly to the exhaust manifold. It fixed the leak for a while. I was sure glad I had a body lift on to fix that nightmare. Though, still worth the $300 for a running vehicle I put 30,000? miles on and used to drag firewood out of a swamp.
 
Reply
Old Aug 10, 2007 | 09:41 PM
  #14  
KubotaOrange76's Avatar
KubotaOrange76
Its Comin Right for us!
Joined: Feb 2005
Posts: 12,205
Likes: 2,662
From: GA
do you have acesss to a torch? if so cut it off without getting into the c....if not try all the methods above, if that doesnt work....can you get a cut off wheel in there somehow?

what axle are we working on
 
Reply
Old Aug 10, 2007 | 09:45 PM
  #15  
fishmanndotcom's Avatar
fishmanndotcom
Lead Driver
25 Year Member
Joined: May 2000
Posts: 9,236
Likes: 12
From: Senoia, GA
Originally Posted by KubotaOrange76
do you have acesss to a torch? if so cut it off without getting into the c
lol sounds like what i tried when removing my pinion

-cutts-
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Byos
Excursion - King of SUVs
13
Aug 7, 2009 08:12 AM
boxcar1974
1999 - 2016 Super Duty
4
Jun 9, 2008 08:36 PM
JasonBrod
1978 - 1996 Big Bronco
8
Feb 18, 2004 09:00 PM
alexr
Excursion - King of SUVs
2
Nov 16, 2003 10:42 PM




All times are GMT -5. The time now is 12:19 PM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE