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View Poll Results: Alternator Replacement
'04 sd/td alternator replacement?
1
25.00%
Serpentine tensioner help
3
75.00%
Voters: 4. You may not vote on this poll

Alternator Replacement assist

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Old Aug 7, 2007 | 09:52 PM
  #1  
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flightstar
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Alternator Replacement assist

Hey gang!
Anybody out there had occaision to replace an alternator in an "04 SD/TD?
Releasing the tensioner on the serpentine belt appears WAY morre difficult than All my other vehicles...... I don't want to have to pull the cab off for this!! Any Ideas?
 
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Old Aug 7, 2007 | 11:48 PM
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Monsta
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What's the poll for???

Have you attempted to release the tension of the belt yet??
 
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Old Aug 8, 2007 | 01:38 AM
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Yeah, belt tension, that's the prob. The location of the 'business end' of the tensioner seems inaccessable w/out removing the cooling schroud and fan. Is there a special tool or am I just seeing it wrong?
 
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Old Aug 8, 2007 | 08:41 AM
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Take a 1/2 in socket driver, and slide the square end down to the front of the tensioner, with the handle standing straight up.

Wiggle a hand to the front of the tensioner, and fit the 1/2 into the square opening.

Attach a wrench or something to increase leverage or lenght of tool.

If possible, have a friend slide the belt off the pulley while you crank counter-clockwise on that tensioner.

You shouldn't have to remove anything at all. I have a 1999, but I suspect that it is the same.
 
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Old Aug 9, 2007 | 01:47 AM
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Got it! I also found the 'Pin' that holds it, the tensioner, 'sprung' while detatching the belt. thx to you, gang! I tell you, hanging out with the 'Folks-in-the know' sure helps!!
 
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Old Aug 9, 2007 | 03:16 AM
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Do you still have the old alternator? I could rebuild it
 
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Old Aug 10, 2007 | 01:49 AM
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I bought a new one and they want the core. What are you getting ($) for your rebuild?
 
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Old Aug 10, 2007 | 02:35 AM
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It's for myself as a spare for parts. How much is your core charge... if it's low enough I could pay
 
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