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7,000lb Trailer

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Old Aug 13, 2007 | 07:16 AM
  #16  
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Also, forgot to add that the engine temps were right around 200* and the tranny sat around 190*. Being able to read all of that stuff with the Predator rocks.
 
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Old Aug 13, 2007 | 07:25 AM
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for your exhaust you took out the 4 cats and put in 2 high flow and 2 mufflers? how doese it sound? i was thinking of doing this but with kids in the back and family road trips i dont want it to be really loud
 
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Old Aug 13, 2007 | 08:23 AM
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Is there anything you can do to clogged CATS besides replace them?

I tow a 6000lb trailer ALL THE TIME and I never get more than 8MPG.

I just got a tune up and fuel filter change this summer and drive to Florida from Ohio and back right after, and no increase. I want to get closer to 10MPG if I can, I was looking a getting a tuner, but if CATS are a problem, I may start there.

2001 XLT 5.4 4R100 3.55 rears. ALL STOCK!

help!
 
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Old Aug 13, 2007 | 08:41 AM
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i just picked up an edge tuner on ebay for 23$ that is vin locked. itsonly 75$ when you send it back to them to reset. seller said it made a big difference
 
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Old Aug 13, 2007 | 07:43 PM
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there is a towing forum on the page but what kind of trailer is evereryone pulling? I pull either a 20ft flat deck tandem axle, or i just pulled a uhaul 6X12 tandem axle. The uhaul wasn't any taller than my truck. I average 14-15 mpg mostly highway, in western PA which is hilly. I have a stock 5.4, 4r70w trans, 3.73. I don't to in over drive. I don't pull out like it's a race, and i maintain 60-65mph.
 
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Old Aug 14, 2007 | 06:59 AM
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How many miles MisterCMK on your truck before replacing the cats? Did you have an engine problem leading up to it or is this an expected service item after so many miles?

My Expy is starting to have sluggish acceleration and maybe this is the problem...any way to test for it?
 
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Old Aug 14, 2007 | 11:27 AM
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Replacing the cats is always a good idea in a truck, or removing them altogether helps even more so long as you dont have emission check. And the worst part is all the new cats you buy are china junk and dont last more than 10k miles before they are burnt up and clogged. I'd never recommend using a converter on a Ford pickup. They are about as worthless as what I just dropped in the toilet! Ive seen new cars have clogged cats after 10k miles even. Its better to get high-flow catco's or gut them and use a bigger muffler to quiet the difference. Making sure you have good plugs/wires and a new fuel filter doesnt hurt either!
 
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Old Aug 14, 2007 | 06:31 PM
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High flow catcos are a joke compared to the OEM cats. They don't even come close on flowbench tests. However, Fords factory cats do have a tendency to clog themselves because they insist on using cheap packing around the bricks. And where did you read the new cats are all china junk. I know the chinese are trying to get their cats here, but they aren't passing EPA requirements. All ours are made in either California or Canada and ours consistently last over 50,000 miles.

As to not recommending a converter on a Ford truck, I've found they run just fine with cats. Any new car with clogged cats at 10,000 miles has a serious problem, such as physical damage, or tampering. A defect is possible too. But this is not normal for a cat to fail that quickly.

To keep it quiet, yeah use large mufflers. For performance a 50 or 70 series FM works very well. And for good plugs and wires, this means Autolite plugs and Motorcraft or Autolite wires. The parts store junk just doesn't hold up.
 
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Old Aug 14, 2007 | 09:23 PM
  #24  
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Tell Mazda, Ford, and Volvo mechanics that their cats are good and they will get a good chuckle. They are made in china according to the tech's Ive talked with. I've seen them pressure tested and they have WAY too much back pressure. The problem is engines run hotter than they used to 10 years ago. Most aluminum engines nowadays are made to perform up to 215 degrees all the time and the cats arent. Extra heat from the gasses bakes them faster and eventually they become a bottle neck. Im not making this up, Ive seen several cars do it on new engines that ran perfectly fine.

And I also know catcos arent much good either, especially on performance cars that use turbos or nitrous. But in terms of trucks Im all for running w/out cats because it helps efficiency and torque, ESPECIALLY when towing a big load. But not everyone can legally do this. *shrug*
 
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Old Aug 15, 2007 | 08:04 AM
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Originally Posted by SPRPRBGT
for your exhaust you took out the 4 cats and put in 2 high flow and 2 mufflers? how doese it sound? i was thinking of doing this but with kids in the back and family road trips i dont want it to be really loud
There are 2 universal cats on the truck, then the Y and then a single 3" dynomax ultraflow ss muffler. I love the sound of the truck without the trailer on there. It is a little loud at around 2k under part throttle, but when you put the trailer on it is really loud around 2500 in 3rd with the trailer. I would go with a somewhat quieter muffler or put another resonator or something in to quiet it down a little more for a lot of towing, but other than that it is great.

Originally Posted by afsigma21
Is there anything you can do to clogged CATS besides replace them?

I tow a 6000lb trailer ALL THE TIME and I never get more than 8MPG.

I just got a tune up and fuel filter change this summer and drive to Florida from Ohio and back right after, and no increase. I want to get closer to 10MPG if I can, I was looking a getting a tuner, but if CATS are a problem, I may start there.

2001 XLT 5.4 4R100 3.55 rears. ALL STOCK!

help!
Not much you can do with clogged cats except replace them. Depending on what you are towing (travel trailer, car hauler, etc), route (hills, speed, etc) the 9mpg doesn't seem all that bad. What is your mileage in town? The 3.55s are also going to hurt for towing. I have 3.73s and I really wish there were 4.10s in there sometimes.

Originally Posted by johnpvb
How many miles MisterCMK on your truck before replacing the cats? Did you have an engine problem leading up to it or is this an expected service item after so many miles?

My Expy is starting to have sluggish acceleration and maybe this is the problem...any way to test for it?
The truck just ticked over 90k on Monday. I had a spark plug pop at 46k or so, but other than that the truck has been just fine. The truck really started to feel like a dog and was down shifting when it shouldn't have needed to on the interstate. You can use a vacuum gauge to test the cats. I'll post up the info a little later.
 
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Old Aug 15, 2007 | 08:07 AM
  #26  
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Also, I found that the truck rapped really bad (small block chevy anyone?) without any cats on there. It pullled nice and hard, but was MUCH louder. Never had that problem on my Mustang without cats, but the truck was loud.

As far as the trailer, I pull a small utility trailer occasionally, a 3,000lb pop up trailer and then a 24" enclosed car hauler occasionally.
 
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Old Aug 15, 2007 | 09:22 AM
  #27  
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I would be interested to learn how a vacuum gauge can help diagnose a clogged cat....thanks for all the great info (and debate) on this thread!
 
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Old Aug 15, 2007 | 11:17 AM
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Well a vaccum tester doesnt exactly diagnose a clogged cat because every motors pulls a different amount of vaccum depending on the amount of compression and ring condition. But in general most engines will have between 17 and 20 in of vaccum at idle. If you have a lot less you know something is wrong. Depending on how the engine's EGR valve is setup can cause less vaccum if the cat is clogged. The easiest way to tell is smell the exhaust. If you have a rotten egg smell or even a hint of something besides the normal exhaust smell, more than likely its clogged. Revving it up hard in nuetral will usually create the smell.
 
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Old Aug 15, 2007 | 11:53 AM
  #29  
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Well, you hook up the vacuum guage, and the general result will be that vacuum is not as strong as it should be. It may jump around a bit too as the throttle is opened. But if you are getting any rotten egg smeel, it means the cats are shot. It also means you have been using a fuel with high levels of sulpher. The OEM cats are definately much higher quiality than most aftermarkets. Heck, they are durability tested to 100,000 miles. But Fords overall manufacturing is much cheaper than other automakers. But I can tell you right now, they are not chinese made. The Chinese cats are so pathetic, only a handful have EPA approval, and none meet 100,000 test standards. The converters Ford, Volvo and Mazda use are made by DuPont, most likely in the Canadian or Mexican plants. I'm not sure who is making Ford's washcoat cans or packing. Those components may very well be chinese made, and those are the real problem areas Ford is having, especially that packing.
 
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Old Aug 15, 2007 | 04:00 PM
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I have the PDFs from the Ford service manual that I will upload here in a bit.
 
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