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I've got a 90 F-150 302FI auto with dual tanks. I dropped the front tank because when that tank was selected the truck died, also if the selector was on the front and the key was turned on you couldn't hear the pump spool up like you can on the rear. I got a pump and sending unit from Ford and a new wiring connector to go with the new style pump. Before doing any soldering I thought I'd check the wires for power, coming off the frame harness I have RD (going to Rd on the pump), OR (going to Blk on the pump), Lt Blu w/yel (going to yel on the sending unit) and blk (ends at pump hookup, sender gnd?). When using a test light with the key on and the front tank selected I am only able to get power from the Lt blu/yel wire(pwr to sender) so far I can't get pwr to the pump. I swapped the selector switch from my 94 F-150 and it makes no difference. Is there somewhere else such as a relay or fuse that would cut off power to the front tank only? I've checked the fuse under the dash and the relay on the fender apron, still nothing.
Doesn't sound like the problem I have .... mine doesn't get enough pressure from the front tank ... I will drop it sooner or later and hookup straight to the pump and check pressure there .... I changed the pump a few months ago. Sounds like you checked all the electrical connections ... but I could be wrong. Hopefully SubFord will jump on this in a few minutes and get you some other things to check.
Thanks for the diagram Sub, I was afraid I was going to have to trace the complete wire. There's no other explination other than something unplugged or worn through. There was a recall check valve added to the old pump and I put it on the new one, is it still necessary even with this new pump? The truck is bone stock with 85k miles, and in my family since 92 and I know the first owner so it's history is well accounted for by me. Thanks again for your assistance, I really appreciate it.
There was a recall check valve added to the old pump and I put it on the new one, is it still necessary even with this new pump?
I do not know anything about Ford having bad check valves. There was a recall for the Fuel Pressure Regulator in the 1993 line of trucks from Ford. This defective regulator would blow out both hi pressure check valves as the driver switched tanks. After that it seemed like everybody wanted an in line check valve on their truck from 1990 to 1995. Some consumer groups tried to say all Ford from 1990 on were bad but I think Ford only recalled the 1993 line.
One member of the forum said they put two on his 1989 and it would not run very well at all until he removed them. The 1989 has a different fuel system altogether and the only check valve they have in inside the pump on the frame.
I initially reinstalled the inline checkvalve on my front tank. It was added with a recall, but not knowing the original owner ... can't verify that past what I was told by a service dept person at the local dealer. I removed it when the pressure was really low and the checkvalve seemed to be very hard to blow through, but removal didn't help my pressure problem and I still can not start the truck from the tank, since it will only get to 27psi after 10 times turning the key on and off. I did not remove the one from the rear tank .... but did check to see one was there as well. After I pull the tank again and check pressure from the tank to the gauge without going through the whole fuel system ... if it check out then I will guess my problem is with a bad checkvalve on the rear tank letting pressure stay to low being output from the front tank and deal with it when I feel like it. I don't use the front tank at this time.
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