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Won't start when hot

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Old Jun 11, 2007 | 09:43 PM
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Won't start when hot

I have an 86 F250 4x4 that has recently developed a starting problem. It cranks over and starts fine when cold, but after driving, even a few miles, it doesn't want to start. It almost acts like the batteries are going dead (turns over REALLY slow). I checked them and they are fine. Cleaned the connections (grounds are starting to show their age, but have good, clean contacts.

Can a starter going bad mimic a dead battery? Why would it be fine when the engine was cold, but not when hot?
 
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Old Jun 11, 2007 | 11:02 PM
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Thermal expansion of the starter.

Pay close attention to the passenger side positive battery terminal, is it very hot after you try to start the engine?
If so the problem may be a bad battery cable.
The corrosion inside cable on my 86 was so bad a couple years ago that the engine just stopped starting.
When the bad cable was first starting to act up, it acted like you describe.

Mine left me sit on night, I was so mad I took an angle grinder to the passenger side battery cable clamp and cut it open where the cable is.
There was so much corrosion inside the clamp I don't see how it had started for several years.

Also no start when hot is also a failing IP issue if the battery cables and starter are good.
 
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Old Jun 12, 2007 | 01:22 AM
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Also no start when hot is also a failing IP issue if the battery cables and starter are good.
There is a test for the above IP failing issue........ unfortunately you get one chance at diagnosing it.......

Next time it will not start HOT pour cool water over the rear of the IP....... if it starts right up the IP requires replacement. Might want to get the new IP money together before doing the test.......

Check for prices here........

http://www.mwfi.com/dieselPage/ford_69.htm
http://www.mwfi.com/dieselPage/ford_73.htm
 
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Old Jun 12, 2007 | 10:09 AM
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Thanks for the input, guys. I tried starting it again this morning and it is now doing the same thing when it's cold. I guess I'm going to lean toward replacing the cables first then look at the starter if that doesn't work.
 
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Old Jun 12, 2007 | 09:27 PM
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OK, I replaced the grounds tonight (in the pouring rain). No change. Just in case the batteries were discharged, I attempted to jump start it from another vehicle. No dice. Even after 20 minutes of charging, the starter still turned over like the batteries were almost dead.

The very first time I tried to start it (without the jump), I smelled a faint electrical burning smell in the vicinity of the passenger side battery. I looked and felt around for something burning or hot, but didn't find anything. I tried to start it a half a dozen more times (waiting about 5 minutes between attempts), I did not smell it again.

I also tried running the ground lead of the jumper cables directly to the starter to bypass any possible grounding issues, but got the same result. That should rule out bad ground cables at least. I should have done that before I decided to swap the grounds...

One thing I did notice is that the starter is quite warm, almost hot, after an attempt to start the truck. I have only been attempting to crank it for a few seconds (3-5) at a time.

Time to change the starter?
 
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Old Jun 12, 2007 | 09:37 PM
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I would say the starter sounds like it could be the problem.
 
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Old Jun 12, 2007 | 10:09 PM
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my truck did the same thing when it got warm it just didnt turn over fast enuff to start til i kept crankin it and totally fried the starter replaced it and never had a problem starting it again
 
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Old Jun 13, 2007 | 12:17 PM
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starter drag

Usually when a bad starter (brushes worn) it will operate slowly when hot and satisfactory when its cold. I have also seen bad connections that were not consistant in function....sometimes good operation, sometimes poor
 
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Old Jun 13, 2007 | 06:46 PM
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Sounds a lot like a starter. Had a problem years ago with a chevy. When it was hot the starter would do nothing. After it cooled down it worked fine. Replaced starter and no more problems. I currently have a 1994 F250 non turbo diesel. Sometimes when I try to start the engine after it warms up it just clicks. After several tries it starts. I suspect this starter is going bad
 
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Old Jun 15, 2007 | 07:35 AM
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I replaced the starter last night. It starts like a champ now.

That top bolt is a real pain. I don't have an extension long enough by itself, so I had to put a few of them together. I also found that if I positioned myself under the truck with my feet towards the front and my head towards the back, it was a whole lot easier to reach up there (I'm right-handed).

Thanks for the assist, guys.
 
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