Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

Blown head gasket?

Thread Tools
 
Search this Thread
 
Old May 13, 2007 | 07:38 AM
  #1  
97250towtruck's Avatar
97250towtruck
Thread Starter
|
Freshman User
Joined: Nov 2006
Posts: 25
Likes: 0
Cool Blown head gasket?

Welcome to my nightmare! Driving at highway speed, around 70 mph, truck had been running fine all day. In a split second, I either heard or felt something wrong, looked in the mirror and saw grey smoke. Shut it down immediately and coasted to the shoulder. At that point nothing visually leaking as far as I could tell. Checked the oil and it was just a hair above full. Kept checking it and it kept rising (with coolant). Will a blown head gasket cause the coolant to leak or siphon into the oil at a very quick rate or could it be something even more serious? What makes this bad situation even worse is I was out of state, FAR, FAR from home late Saturday morning where it can't be looked at until Monday morning. If it is a head gasket, any ballpark ideas on how badly I might get soaked on the repair? If it could be something worse, what are the possibilities? Thanks in advance for all the expert knowledge and help that is on this site.
 
Reply
Old May 13, 2007 | 05:54 PM
  #2  
Cuda_jim's Avatar
Cuda_jim
Post Fiend
Joined: Oct 2003
Posts: 5,903
Likes: 1
From: MICHIGAN
A blown head gasket is about as bad as it gets except for a busted head or block. BUt I would bet you have an injector cup gone bad. You need to remove the valve covers to find out. If you have a infrared thermometer you can check the temps of each cylinder (running) at the exhaust manifolds to determine which cylinder to start at. It will be the coldest one. There are 4 small welch plugs in the head that can let coolant into the oil too. Here's a link to a picture of the welch plugs:
https://www.ford-trucks.com/forums/6...ease-help.html
Scroll down the page.
 

Last edited by Cuda_jim; May 13, 2007 at 05:58 PM.
Reply
Old May 13, 2007 | 06:32 PM
  #3  
97250towtruck's Avatar
97250towtruck
Thread Starter
|
Freshman User
Joined: Nov 2006
Posts: 25
Likes: 0
Thanks for the reply, cuda_Jim. Would a bad injector cup cause the huge amount of coolant to fill the crankcase that I got after shutting the motor down? The dipstick showed the level kept rising after shut down to ending up maybe 6 inches or more above the full mark. How can a test be made running? If the crankcase is drained of the mixture and refilled, won't it just shoot coolant back into the crankcase when it is started? I haven't checked your link to the welch plugs yet. Would a failure there cause the problem immediately and as quickly as I experienced? I'm at a disadvantage here because I had to leave the truck and it's 400 miles away. Any suggestions that I can communicate to the shop where I had to leave it are appreciated. I don't need him tearing it completely apart if he can check other possibilities first. Thanks again
 
Reply
Old May 14, 2007 | 05:35 AM
  #4  
Cuda_jim's Avatar
Cuda_jim
Post Fiend
Joined: Oct 2003
Posts: 5,903
Likes: 1
From: MICHIGAN
At this point don't let them start the engine. This could hydraulic a cylinder and destroy the engine.

There a a couple place that would cause the trouble you described, and yes, just draining the oil and refilling ain't going to solve it.

Read the link I posted above. That guy has the same deal as you. He started with a missfire then discovered coolant in the oil. There a few places that will allow coolant into the oil.
  1. Start by draining the oil pan and removing the oil filter. Fill the cooling system and Pressurize it. If water comes from the oil filter mount you have a leak in the engine oil cooler. If it comes out of the drain plug hole the leak is in the engine block.
  2. Next, The valve covers need to be removed to determine if you have a bad injector cup or welch plugs leaks. Pull the glow plugs and inspect each cylinder for coolant too.
  3. The water pump is the next culprit. If no leaks are found yet, the water pump need to be removed and inspected for pin holes.
  4. If you got this far and haven't discovered the leak, you have a blown head gasket or a cracked head/cylinder block IMO, unless I forgot something??
Good luck and let us know what you find. I hope that repair shop doesn't rip you off. Do your home work.
 

Last edited by Cuda_jim; May 14, 2007 at 06:21 AM.
Reply
Old May 14, 2007 | 05:48 AM
  #5  
97250towtruck's Avatar
97250towtruck
Thread Starter
|
Freshman User
Joined: Nov 2006
Posts: 25
Likes: 0
Thanks again, Cuda_jim. I read the link you posted yesterday and your current reply is very helpful as to what I want to communicate to the shop in case he assumes a head gasket before exploring other causes. I really appreciate your help.
 
Reply
Old May 14, 2007 | 06:26 AM
  #6  
97250towtruck's Avatar
97250towtruck
Thread Starter
|
Freshman User
Joined: Nov 2006
Posts: 25
Likes: 0
In worse case scenario of head gasket, cracked head or block, is there any known success with stuff like Thermagasket or others? They claim success with diesels.
 
Reply
Old May 14, 2007 | 09:14 AM
  #7  
Cuda_jim's Avatar
Cuda_jim
Post Fiend
Joined: Oct 2003
Posts: 5,903
Likes: 1
From: MICHIGAN
I have had success with a product from Morosso. It a block sealer but I've not used it on a diesel.

Morosso block sealer is available in 2 types, water only (race engines) and antifreeze. It contains a ceramic that will seal a blown head gasket and/or cracked head temporarily. I do have 1 vehicle that had a head gasket so bad it was literally pouring fluid out of the tail pipe......It's still going after 4 years of delivering mail. I have used it in 4-5 vehicles with only 1 that needed a more permanent repair (head gasket). All my race engines get a dose of it from birth. (Water use only).

I am not recommending you do this just sharing my experience with a product that I have known to work in this situation. BTW: The cooling system needs to be spotless for it to work. Normal coolant flushes ususally don't work. I usually remove a couple freeze plugs to get the block clean, back flush the radiator and heater core until they run clear.
 
Reply
Old May 14, 2007 | 04:34 PM
  #8  
powerstroked162's Avatar
powerstroked162
Postmaster
Joined: Apr 2004
Posts: 3,658
Likes: 0
From: Ellensburg, Washington
I cant wait to blow a head gasket! How many miles on the truck 97250towtruck? Any mods? Hope you get it fixed up good. To be honest if I was you I would call up Hypermax and have them send you a set of their high performance head gaskets. You wouldn't have to worry about this happeneing again, especially if your a stocker. Good luck

Cowboy Steve
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-1

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-2

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-3

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-4

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-5

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-6

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-7

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-8

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-9

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
Old May 14, 2007 | 09:33 PM
  #9  
barebackjake's Avatar
barebackjake
Postmaster
Joined: Dec 2003
Posts: 2,864
Likes: 0
From: STEPHENVILLE,TX!!!!!
the oil cooler could have failed also. it usually fills the cooling system with oil but i wouldnt rule it out.

cudajim's got everything else covered.
 
Reply
Old Nov 22, 2010 | 06:36 AM
  #10  
Iron Wolf's Avatar
Iron Wolf
New User
Joined: Nov 2010
Posts: 1
Likes: 0
Possible internal antifreeze leak

I found this thread as I am looking to get 1993 F-350 with 7.3L diesel that has some sort of internal antifreeze leak.

If the guy keeps the antifreeze level just where the engine is content with the temperature - everything is fine. It starts, runs, doesn't put out clouds of grey smoke or nothing.

However, if he everfills the cooling sitem and runs the truck, after turning it of some antifreeze leaks into the cylinder (-s). Engine hydrolocks and won't start. If he turns the engine over with a wrench and allows the antifreeze to drain into exhaust - everything is back to normal.

It doesn't really sound like a blown head gasket to me. Any ideas? Could it be the above mentioned welch plugs or something?

Any help at this point will be greatly appreciated.
 
Reply
Old Nov 22, 2010 | 06:52 AM
  #11  
DZL JIM's Avatar
DZL JIM
PREMIUM SPONSOR
20 Year Member
Top Answer: 1
Joined: Sep 2003
Posts: 2,630
Likes: 217
From: North East Ohio
Iron Wolf,
You talking about a '93 which is an IDI and not a Power Stroke. Lots different between them, it's best to check with the IDI guys.
 
__________________
'96 7.3 F-350 Reg Cab 4x4 - bought new.
'04 6.0 E-350 custom 4x4
'08 6.4 F-550 Reg Cab 6 spd 4x4
'17 6.7 F-250 KR ccsb 4x4
Reply
Old Nov 22, 2010 | 07:54 AM
  #12  
RRranch's Avatar
RRranch
Posting Guru
Joined: Nov 2007
Posts: 2,158
Likes: 0
From: West Texas
Just pull all the injectors yourself and look in the bottom of the hole for antifreeze. That's the best way to find a broken cup. If nothing is obvious then you can put a pressure tester on the radiator and pump it up to 2-3 psi. NO MORE. the cups will all leak above that with the injectors out. replace the leaking cups, or all of them and the injector o rings then flush out your oil and cooling system.
 
Reply
Old Nov 22, 2010 | 09:44 AM
  #13  
superduty4x4's Avatar
superduty4x4
Hotshot
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2003
Posts: 12,177
Likes: 40
From: Newport, WA
Originally Posted by barebackjake
the oil cooler could have failed also. it usually fills the cooling system with oil but i wouldnt rule it out.

cudajim's got everything else covered.
That would put oil in the coolant though...
 
Reply
Old Nov 22, 2010 | 10:51 AM
  #14  
RRranch's Avatar
RRranch
Posting Guru
Joined: Nov 2007
Posts: 2,158
Likes: 0
From: West Texas
It will if it's running but shut off coolant can go in the oil. Whichever one is lower pressure is where everything is going to go.
 
Reply
Old Nov 22, 2010 | 03:11 PM
  #15  
MikeFromShiloh's Avatar
MikeFromShiloh
Senior User
Joined: May 2005
Posts: 157
Likes: 0
From: shiloh, kentucky
I wonder what the original problem was? nothing posted .....
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
dev_jhnsn
1994.5 - 1997 7.3L Power Stroke Diesel
23
Jul 16, 2014 10:55 PM
RangerDude17
General Automotive Discussion
6
Jun 24, 2014 12:40 PM
BRay09
6.0L Power Stroke Diesel
7
Jan 8, 2014 01:14 PM
geoaigel
Small Block V8 (221, 260, 289, 5.0/302, 5.8/351W)
6
Jun 11, 2010 11:23 AM
clstrfbc
Small Block V8 (221, 260, 289, 5.0/302, 5.8/351W)
5
Dec 17, 2004 12:15 AM




All times are GMT -5. The time now is 10:21 AM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE