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Headlight switch drains lights

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Old May 10, 2007 | 11:14 AM
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Question Headlight switch drains lights

Here is another good one. I have all grounds, and cables hooked up, battery fully charged.But when I turn the headlights on the headlight switch makes a click noise, sound like a turn signal relay, the lights come on, and after awhile it starts shuting the lights off and on, even the cab light. I think I have a bad light switch??? Causing a electrical drain..... what do ya think.
 
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Old May 10, 2007 | 11:46 AM
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I think the Circuit breaker in the switch is bad.

Inferior parts from asia.
 
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Old May 10, 2007 | 12:02 PM
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The headlight relay is intergal with the switch, and is cycling. Replace the switch,and the relay will be part of it, then the lights will stay on. I had exactly that problem one night on a narrrow road towing trailer. Scary!
 
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Old May 10, 2007 | 07:52 PM
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There is no relay in the switch, it is a thermal circuit breaker. Either the switch assy is bad or the headlights draw too much power.

The headlights can draw too much power caused by a short in the wiring or both high and low beams on at the same time due to a short in the wiring or a shorted/bad dimmer switch.

The headlight switch assemblies do get old and the thermal breaker gets weak either due to oxidation, corrosion, poor contact, or an accumulation of insulating dust.
 
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Old May 10, 2007 | 08:23 PM
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more often than not it is the dimmer switch
pull back your floor covering and check the connector
these usually are burnt or corroded
if not there the 2nd place to look is
the headlite switch connector
they like to overheat and get crispy too
 
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Old May 10, 2007 | 09:07 PM
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The dimmer switch does not make a sound like a flasher tho.

Sometimes the dimmer makes a little sizzle tho...
 
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Old May 10, 2007 | 09:27 PM
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Usually the dimmer causes the flickering without causing the circuit breaker to trip.

It is from getting a partial ground because of corrosion.

To 66f25,

We often suggest to people to convert to a relay system (like Volvo) because of the inferior Circuit breaker system thru the switch.
 
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Old May 10, 2007 | 09:55 PM
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my lights dim in and out when idling? same issue?

( recently cleand most grounds and paintted over them. Rebiult Alt. ,new bat.,Voltage reg., ignition mod.)
 
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Old May 10, 2007 | 10:06 PM
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Originally Posted by Ranger73
my lights dim in and out when idling? same issue?

( recently cleand most grounds and paintted over them. Rebiult Alt. ,new bat.,Voltage reg., ignition mod.)
Nope, just low idle speed or insufficient alternator output due to bad diodes or an oversize alternator pulley. Check with the electrical forum for more info.
 
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Old May 11, 2007 | 06:16 AM
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Thanks guys!!! I'll give this a try.
 
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Old May 15, 2007 | 07:07 AM
  #11  
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From: carleton, MI
Installed new switchs, floor and headlight, also attached the ground strap to the motor, and fixed the loose connection on the headlight, and reattached the ground on the regulator, and I drank another beer, and the problem went away. HOLY S@#T.
Thanks again.
 
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Old May 15, 2007 | 11:59 AM
  #12  
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Had a beer or two in the Linkage thread...and another in the B&M shifter thread...and another in this thread?

How many beers did you had when you worked on the truck?
 
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